Manufacturing small lot parts using lost-wax precision casting technology!
In a food factory, the hammer components of the grinder (hammer mill) had deteriorated due to wear, resulting in unstable grinding particle size. Issues: 1. The machine was purchased used, is of an old model, and cannot receive support or parts supply from the grinder manufacturer. 2. There are no part drawings available; only the worn parts exist. 3. The motor and the main cover are still functioning without any issues. 4. A single grinder uses 12 hammers (all of which are worn to a similar extent).
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basic information
Manufacturing 12 pieces through stainless steel machining (cutting process) incurs significant costs. This time, we propose production using precision casting with lost wax. Points: 1. Based on the worn parts, we measured the clearance with the main body and restored the original shape using 3D CAD. 2. As a wear countermeasure, we attached a carbide tip to the end. 3. We selected SCS13 as the casting material (cast steel equivalent to SUS304). Casting process using lost wax.
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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.