High-Performance Manufacturing Equipment - Improving the Manufacturing Efficiency of GE Gas Turbine Parts
Improving the manufacturing efficiency of GE-made gas turbine components! A groundbreaking high-performance manufacturing device.
Swiss company Synova, which has innovative laser cutting technology, and Japanese company Makino Milling Machine Co., Ltd., known for its high-performance and high-quality precision technology, will jointly announce a groundbreaking manufacturing device for gas turbine components using laser microjet technology. This new manufacturing device not only dramatically reduces the processing time required to drill cooling holes in rotating machinery components but also contributes to the development of excellent cooling technologies aimed at improving gas turbine performance and extending the lifespan of components. This manufacturing technology is planned to be utilized in the production of GE's state-of-the-art gas turbines and, in the future, in the manufacturing of GE aircraft engines. Components installed in the hot gas path of rotating machinery are exposed to temperatures exceeding 1,300°C, requiring special materials with heat-resistant coatings. The new manufacturing device using laser microjet technology can create precise holes in these special materials, enabling accurate cooling effects for each component. For more details, please contact us or download the catalog.
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basic information
【Joint Development Company】 ●What is SYNOVA? SYNOVA is a manufacturer of cutting-edge laser processing machines based in Lausanne, Switzerland, utilizing the fundamental patent technology of water lasers. ●What is Makino Milling Machine Co., Ltd.? Makino Milling Machine Co., Ltd. is a machine tool manufacturer established in 1937. They manufacture and sell machining centers, electrical discharge machines, and CAD/CAM systems. With a primary market in molds, automotive parts, and aerospace components, they engage in global business activities and are recognized for their high precision and productivity. ●What is GE Power & Water? GE Power & Water provides a wide range of power generation equipment and water treatment technologies to solve challenges specific to countries and regions. *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
【Applications/Examples of Achievements】 ■Laser 〇Type: LD-excited Nd:YAG pulse laser 〇Wavelength: 1064 nm, 532 nm, 355 nm 〇Output: 50W, 100W, 150W, 200W ■Water Pump 〇Type: High-pressure 2-cylinder type 〇Water Pressure: 20-500 bar 〇Input Water Pressure: Approximately 4 bar 〇Water Flow Rate: 0.05 l/min ■Optical Head 〇Type: Coupling the outgoing light from the fiber with a water jet 〇Image Ratio: 4:1, 6:1, 8:1 〇Water Jet Nozzle Diameter: 30μm, 40μm, 50μm, 60μm, 75μm, 100μm 〇Alignment: Monitored by image and adjusted by motor drive (software adjustment also possible) ■Utilities 〇Electricity: 12V for alignment and camera 〇Power Consumption: Approximately 5W 〇Air Pressure: 5-6 bar, oil-free dry air 〇Cooling Water: 8-15 l/min, depending on laser output 〇Maximum Water for Procell: 50cc/min, ion exchange, filter, degassed water *For more details, please refer to the catalog or feel free to contact us.
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Company information
〇 Shinova offers innovative laser cutting devices suitable for a wide range of micro-machining and dicing. 〇 Our mission is to provide cost competitiveness and technical advantages to our customers who manufacture cutting-edge devices through our technology. 〇 With our patented technology, the laser is guided straight through a water jet as thin as a human hair. 〇 This water jet enables cutting, grooving, and scribing of materials. 〇 The water jet prevents the divergence of the laser, allowing for high-precision cutting that cannot be achieved with conventional lasers or diamond blades. 〇 Additionally, the low-pressure water flow cleans while cooling the cutting surface, enabling processing without causing thermal effects, contamination, or deformation of advanced materials. 〇 Furthermore, improvements in productivity and cost reduction can also be expected.
