Wire cutting / fine hole discharge machining case studies
Leave the processing of hard materials, which are difficult to machine with cutting processes, to us with a minimum half-day estimate.
Wire electrical discharge machining that processes with complexity and precision using wire on narrow paths can handle electrical discharge machining capable of high precision even with hard metals. We can accommodate various machining needs, including shape-cutting electrical discharge machining and fine hole discharge machining. We can also handle the processing of complex-shaped products from single-item processing. We provide prompt quotation responses. "Processing Examples" - After machining, due to the outer diameter being irregular and thin-walled, we responded with wire electrical discharge machining. - Areas with significant material removal were processed using wire discharge, with a width tolerance of 0.05. Finished with Ni plating. - Machining of parallel teeth on the outer circumference; since the production quantity was one piece, it was manufactured using wire discharge, followed by tuft ride treatment. From metals to plastics, we are your go-to for cutting processing of prototype and development parts.
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basic information
【Supported Materials】 Stainless steel, aluminum, iron, copper, brass, titanium, copper plates, insulation materials, rubber, plastic resins, etc. 【Processing Technologies】 MC cutting, lathe processing (NC/composite), sheet metal/laser/welding, can manufacturing machining, wire/fine hole discharge, resin/rubber processing, large/long items, hardening/polishing processing. 【Supported Surface Treatments】 Ferric oxide coating (black dyeing), hard chrome plating, anodizing (white/black/hard/blue/red), Parkerizing, Raiden, Lubrite, Tuftride (nitriding), chromate unichrome (white), trivalent chromate (black), plating (gold/silver), electroless nickel plating, various coatings, etc. 【Inspection Equipment Owned】 CNC three-dimensional measuring machine Crysta-Apex S7106, three-dimensional measuring machine Crysta-Plus M574, 3D scanner type three-dimensional measuring machine VL-800, one-shot 3D shape measuring VR-6200, image measurement device IM-8000‧LM-1100, roundness/cylindrical shape measuring machine RA-2200AS, evaluation type surface roughness measuring machine SV-3200S193, component analysis device, Rockwell hardness tester, etc. We accept a wide range of processing from single items to mass production.
Price information
The variation depends on the shape, material, size, and precision of the parts. We can provide a quote within half a day at the earliest. Please feel free to contact us.
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Applications/Examples of results
【Material Types and Details】 - Aluminum: A1050, A2017, A5052, A5056, A7075 - Steel: SS400, S45C, SCM435, SCM440, FC, FCD, STK400, SPCC, SPHC - Stainless Steel: SUS303, SUS304, SUS316, SUS420J2, SUS430, SUS440C - Carbon Steel: C1020, C1100, C2801, C3604, BC6, BC3, C1720, C17510 - Copper: SK3, SKS3, SKD11, HPM7, NAK55, carbide - Resin Plastics: PVC (polyvinyl chloride), PMMA (acrylic), PTFE (polytetrafluoroethylene), PCTFE (polychlorotrifluoroethylene), PETPOM (Delrin), PE (polyethylene), PEIPC (polycarbonate), PP (polypropylene), PPS, MC nylon, conductive MC nylon, lubricating MC nylon, PK450 (PEEK), ABS, unilayer, glass epoxy, Ti polymer, Sumika Super S1000, Vespearl, antistatic resin - Rubber: urethane rubber, silicone rubber, NBR (nitrile rubber) - Others: TP340 (pure titanium grade 2), magnesium, ceramic, insulation material
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Company information
Agency Assist has a track record of nearly 30 years as a "manufacturing specialized trading company," handling everything from precision machined parts to complete equipment, material procurement, processing, surface treatment, collection, inspection, and delivery all in one go. We offer comprehensive proposals for order management, delivery management, and quality control. ■ Over 3,420 business partners! ■ Responding to 487,983 drawings annually! ■ Monthly inspection of processed parts totals 60,000 items! We handle a wide range of materials including aluminum, stainless steel, iron, brass, titanium, and resin. Additionally, we work with alumina, ceramics, insulating materials, thermal insulation materials, rubber, and difficult-to-machine materials. We offer various processing methods such as MC cutting, lathe processing, sheet metal processing, resin cutting, wire electrical discharge machining, and gear processing, covering everything from large to small items, including hardening and surface treatment. In terms of inspection, we have our own inspection room of approximately 350 square meters, equipped with the latest inspection equipment such as image dimension measuring devices and CNC three-dimensional measuring machines, where our inspection technicians conduct thorough inspections. We also accommodate the procurement of a wide variety of small quantity parts for prototyping and research and development! We accept orders starting from just one part. As a one-stop purchasing solution, we streamline and enhance efficiency by consolidating points of contact.