We will manufacture linear scales and disks (slit plates) in various specifications.
We accept custom manufacturing of encoder scales, which are essential components for motion control technology. We offer various specifications through metal etching and resin pressing processes. You can also rely on us for high-precision scales, whether they are transmissive or reflective. Additionally, we handle assembly with reinforcement plates, double-sided tape, hubs, and more, and mass production at overseas factories is also possible.
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basic information
<Various Specifications> Shape: Linear Scale Disk (Code Wheel) Depending on the application, you can choose specifications for the base material and processing. 1. PET Film Specification (Transmissive/Reflective) A fine pattern is formed on a film sheet and processed by pressing. 2. Metal Specification (Transmissive) Metal (such as SUS) is processed using photo-etching. 3. Hybrid Specification (Transmissive/Reflective) Precision etching is performed using patented nickel-clad material. 4. Mirror Black Specification (Reflective) Patented and trademarked! SUS material is processed with high-precision etching and low-reflective black treatment. 5. Long Linear Scale (Transmissive/Reflective) PET film = up to 3 meters long, metal = up to 1 meter long. 6. Polycarbonate Specification (Transmissive/Reflective) A pattern is formed on the base material through thin film etching processing and then pressed.
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Detailed information
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Metal encoder disk etching process
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Metal linear scale Etching process
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![img07[1].jpg](https://image.mono.ipros.com/public/product/image_diagram/f7b/103965/IPROS11251115052630210242.jpeg?w=140&h=140)
PET film encoder disk press processing
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![img10[1].jpg](https://image.mono.ipros.com/public/product/image_diagram/420/103966/IPROS29250786964191532749.jpeg?w=140&h=140)
PET film linear scale press processing
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![img02[1].jpg](https://image.mono.ipros.com/public/product/image_diagram/4ca/103967/IPROS61727299356759575225.jpeg?w=140&h=140)
Encoder disk + hub We support assembly from encoder disk manufacturing to metal and resin hubs.
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Company information
Meltec Co., Ltd. manufactures high value-added thin plate precision parts using photo-etching and composite processing. Photo-etching involves precision etching using unique materials from SUS metals, and it accommodates a wide range of technologies from special materials like molybdenum to curved shapes. Composite processing for etching includes consistent handling of plating, blackening treatment, injection molding, bending processing, spot welding, and more. We also manufacture various scales for encoders on a made-to-order basis. Our headquarters factory is located in Nagareyama City, Chiba Prefecture, and we have overseas factories in China, the Philippines, and Thailand.