Introduction to low-carbon material development (bamboo plastic).
At NIPPO'S Co., Ltd., we are developing low-carbon materials, specifically a product named bamboo plastic. While there have been past achievements in bamboo plastic by other companies, the current situation is that prototypes for miscellaneous goods or development has halted due to issues such as the specification level of bamboo fibers (gray area), unstable procurement, and inappropriate bamboo costs. Since autumn 2012, Nippo Shimane has started mass production prototypes. As of now, we have successfully created a compound with a bamboo ratio of 35%. In the future, we aim to achieve a biomass grade with a ratio of 51%. [Development Status] - Since March 2009, we have been holding meetings with local foundations and bamboo suppliers to align the level of bamboo powder and establish quality specifications, as well as to confirm the mass production capability of bamboo micro-pulverization. - We have repeatedly conducted prototypes by mechanically designing the drying technique and the extrusion fusion with resin, and developed the equipment. The first machine was installed in August 2012. - Mass production prototypes began in autumn 2012. - Technical performance in the industry: - July 2012 (Denso Headquarters, Kariya City, Aichi Prefecture) - July 2012 (Medical Device Exhibition, Tokyo Big Sight), among others. For more details, please contact us or download the catalog.
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basic information
【Development Concept】 ○ Process… Materials → Bamboo harvesting → Cut to specified size (μ) → Compound (PP base + specified ratio) ○ Process… Products → Material change with customer-specified bamboo ratio ○ Features → Bamboo (increased elastic strength due to fibers) → Bamboo (deodorizing properties) → Bamboo (antibacterial properties) → Bamboo (water absorption) → Bamboo (CO2 reduction)… Bamboo occupancy rate = CO2 reduction rate ○ Establishment of mass production → Bamboo… 120t/M * Bamboo μ size is flexible (min 50μ possible) → Resin compound… 55t/M * Bamboo ratio is flexible (currently max 35% possible) ○ Expansion plan… Initial plan → Sale of bamboo plastic materials → 100% resin → PR for material change to bamboo resin products ● For more details, please contact us or download the catalog.
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Applications/Examples of results
【Repurposing for Hygiene Products】 ○ Dust box for medical waste needles (2L) PNH series ○ Dust box for medical waste (20/50L) PN-20/50 ● For more details, please contact us or download the catalog.
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As we advance our business, NIPPO'S will not fear change and will continuously embrace new challenges. We will remain flexible and agile, free from the constraints of "manufacturing industry" conventions, and become a partner in creating the future alongside our customers. Our main production facilities are located in Shimane and Chiba, and we also have bases in Tokyo and overseas to respond meticulously to our customers' needs. We possess a comprehensive range of equipment, including large molding machines from 50t to 950t, fully original crushing machines capable of handling various sizes of plastic products, and state-of-the-art 3D scanners, allowing us to provide all-in-one services that ensure peace of mind for our customers.