[Case Study of Troubleshooting] Oil Stains
Improvement case
A case where over 90% of oil stains adhered to the paper conveyor belt in a paper mill were cleaned and removed.
In the paper mill, a large amount of machine oil was adhering to the conveyor belts used for transporting paper, causing quality issues. Therefore, we used the cleaning agent 'Neutron IAS'. We successfully removed over 90% of the oil stains that were causing defects. As a result, quality problems were reduced to one-fifth of the previous level, eliminating the associated risks in the work environment. [Case Summary] ■Concern - Oil stains were adhering to the paper conveyor belts in the paper manufacturing process, which transferred to the paper products, requiring workers to regularly clean them manually, creating a hazardous work environment. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Case Summary】 ■Issue - To improve work efficiency, we would like to consider using a process cleaning agent for cleaning. ■Solution - As a result of using 15kg (1 can) of "Neutron IAS" for cleaning, over 90% of the dirt adhered to the belt was removed. ■Improvement Results - Quality issues have decreased to one-fifth of the previous level. - Cleaning time for on-site workers has been reduced from 1 hour to 15 minutes. - Risks associated with the work have been eliminated. *For more details, please refer to the PDF document or feel free to contact us.
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For analysis of the stains, please contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
We are a chemical company with our headquarters and primary factory located in Osaka JAPAN. NISSIN KAGAKU KENKYUSHO, which translates to NISSIN Chemical Laboratory, was founded in 1931. Since our foundation, we have been a research and development-focused company specializing in surfactants, enzymes, and biotechnologies to address production challenges at various manufacturing sites. We conduct research and develop specialized chemicals tailored to meet our customers' requirements, enabling stable and efficient manufacturing in industries like paper products, textiles, printing, and other processes integral to your daily life. In 1955, the current president's grandfather, along with his father, transformed the company into a joint-stock corporation. Our company operates seven locations in Japan, comprising of two factories, two laboratories, two sales offices, and one sub-branch. Rather than pursuing rapid growth, we emphasize "Permanent Development" and will continue to exert our efforts as a collective of engineers committed to creating completely new value daily, characterized by our quick response and customization.