An appearance inspection device that reliably captures only foreign objects on the substrate.
☆Foreign Object Appearance Inspection Device☆ ○Features 1. Two cameras positioned above and at an angle reliably capture foreign objects on the substrate from various angles. 2. Our proprietary lighting unit clarifies the brightness of the substrate and foreign objects, allowing for the detection of only foreign objects on the substrate. 3. The inspection targets include foreign objects on various items such as substrates (excluding silk) and gold pads. 4. Our unique foreign object inspection algorithm improves detection accuracy and the stability of inspection results. 5. Since mechanical design, electrical design, software design, assembly, and wiring are all conducted in-house, we can accommodate all custom needs of our customers. 6. The device lineup includes batch-type, inline-type, dual-side compatible, and cleanroom-compatible models. Currently, it is operational in many automotive-related manufacturers. We invite you to see the capabilities of our foreign object inspection system.
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basic information
☆Foreign Object Appearance Inspection Device☆ ○Standard Specifications 1. Inspection Content: Foreign objects on the substrate or gold pads (solder balls, solder debris, stains, scratches, etc.) 2. Camera: High-precision CCD color camera or monochrome camera 3. Lighting: Pseudo-coaxial lighting Full-field ring lighting Low-angle ring lighting 4. Substrate Size: M size to XL size 5. Device Size: M size to XL size (supports both sides for all sizes) 6. Options: Front and rear devices (loader/unloader) Offline data creation software Repair station Automatic barcode reading system
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Applications/Examples of results
○Solder balls on the substrate ○Solder debris on the substrate ○Solder balls on the gold pad ○Solder debris on the gold pad ○Stains on the gold pad ○Scratches on the gold pad ○Other foreign substances in inspection targets
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Company information
New Electronics has manufactured numerous custom devices across various industries to date. Among these, there are devices created through trial and error without specifications, developed through ongoing conversations with customers, as well as automation projects that had been repeatedly rejected by many manufacturers, which we have validated over many years and successfully turned into devices. We approach customer inquiries with genuine care, exploring solutions from various angles. This experience and extensive validation results have accumulated as New Electronics' technical capabilities and know-how. If you have automation challenges that no one else has been able to solve, why not consult with New Electronics before giving up? Whether you want to conduct a specific inspection or automate a certain process, feel free to reach out to New Electronics.