High-precision machining of difficult-to-cut materials such as titanium and molybdenum, from shape processing to finishing!
We perform high-precision processing of materials with high functions such as high strength, heat resistance, and corrosion resistance using our various processing technologies. Please feel free to contact us for fine processing and large-scale processing as well. 【Features】 - We utilize our extensive processing know-how to handle a wide range of materials, from rare metals such as titanium, molybdenum, and tantalum to hard alloys, heat-resistant alloys, corrosion-resistant alloys, and precious metals like gold and silver. - We can process CFRP at a level comparable to metals. - We also accommodate ceramics, transparent materials, and high melting point materials. 【Case Study Overview】 ◆ Metal 3D Printer * Integrated processing from shaping to finishing * Controlled porous body shaping ◆ Fine Groove Processing * Texturing processing * High aspect ratio (40 times) rectangular groove processing ◆ Laser Processing * High-speed processing for manufacturing porous plates * High-quality hole processing technology * Examples of glass and ceramics processing * Examples of high melting point materials processing (Nb, Ta, W) ◆ FIB Processing * Processing technology for minimum diameter of φ0.1 mm * Introduction of ultra-fine foreign substance samples ◆ High Aspect Ratio Processing * Introduction of fine hole processing examples with an aspect ratio of 100 times * For more details, please contact us or download our catalog to view.
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basic information
◆Examples of Forming Using Metal 3D Printers Introducing examples of forming with titanium, tantalum, molybdenum, tungsten, nickel alloy, aluminum, SUS, and more. Additionally, we will introduce the forming of porous materials where porosity can be controlled. ◆Micro Groove Processing Primarily providing molds for optical systems, we also introduce texturing processing for molybdenum and high-hardness materials. We present high-aspect-ratio rectangular groove processing, achieving a wall thickness of 0.015 mm (0.01 mm possible) between grooves. ◆Examples Using Laser Processing Introducing processing examples for metals in general, ceramics, transparent materials, and high melting point materials, utilizing the characteristics of two types of laser processing machines (long pulse YAG laser and ultra-short pulse laser). ◆Examples Using FIB Processing Introducing processing examples using ultra-precision microfabrication technology for conductive materials. ◆High Aspect Ratio Processing Examples Presenting examples of microhole processing with an aspect ratio of 100 times, utilizing our unique know-how. 【Application Products】 - Vacuum equipment parts - Electronic equipment parts - Fluid equipment parts - Aerospace parts - Medical device parts ...etc
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Applications/Examples of results
[Processing Achievements] - Molybdenum - Titanium - Tantalum - Tungsten - Nickel - Platinum - Gold - Silver - Vanadium - CFRP - Hard metal - Inconel - Hastelloy - Super Invar ...etc
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.