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  6. [Ultra-small diameter size] PCD tool manufacturing case study

[Ultra-small diameter size] PCD tool manufacturing case study

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last updated:May 19, 2015

三井刻印
三井刻印
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We will propose the optimal tools based on the material being machined and the processing shape.

This is a case study of the production of a PCD tool with an outer diameter of 50μm, ordered by a research institution. Considering factors such as cutting performance and resistance to breakage, we opted for a square prism shape. (Actual tool outer diameter: 48μm) We manufacture optimal micro tools tailored to the workpiece, machining accuracy, and required precision. *Prototyping is possible from just one piece! For production details, please download the catalog and contact us for more information.

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[Ultra-small diameter size] PCD tool manufacturing case study

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We will propose the optimal tools based on the material being cut and the machining shape. Please contact us first.

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We will propose the optimal tools based on the material being cut and the processing shape. Please contact us first.

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三井刻印

三井刻印

Other manufacturing

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Our company manufactures and sells micro end mills and metal stamps. 【About the Tool Business】 We produce custom-made end mills with a diameter of 1mm or less, starting from one piece. Tool materials include PCD (polycrystalline diamond), carbide, and cBN. Tool shapes include ball, radius, pin end, various tapers, and special shapes. In addition to end mills, we can also accommodate punches and measuring tools. 【About the Stamping Business】 We manufacture fine characters and patterns (with a minimum character size of 0.3mm) on high-hardness hardened steel using electrical discharge machining. We hold the top market share in Japan for metal stamps used in bearings. We have a proven track record of producing various metal stamps for watch backs, metal chains, hinges, radius gauges, and eyeglass frames, among others. Please feel free to consult us if you have any issues with fine tools or metal stamps.

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