Amazing cost performance, useful simple die casting.
Although it is a prototype, the same three major characteristics as mass production can be achieved. 1. Realization of mass production shape: setting of draft angle and protruding pin position 2. Achievement of a hard chill layer on the product surface 3. Realization of the same density balance as in mass production
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basic information
When creating aluminum prototypes, the following methods are commonly used: 1. Machining 2. Sand casting 3. Gypsum casting However, when considering mass production die casting, these methods result in properties that are far removed from those of mass production. As a result, in tests such as heat dissipation tests and balance tests, the outcomes of prototypes and mass production can differ significantly. This leads to the unnecessary duplication of effort, as functional tests may need to be redone in mass production. To avoid these issues, adopting a simplified die casting process that closely resembles mass production can eliminate these inefficiencies.
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Applications/Examples of results
Components with heat sinks that require heat dissipation testing for LED lighting, rotating parts that require balance testing, and cases where there are many prototypes. Simple die casting can be produced from one piece, but the optimal quantity is between 10 and 1000 pieces, where the effects become more pronounced.
Company information
The history began when Janome Sewing Machine Industry started in-house production of die casting with the aim of reducing the weight of home sewing machines. Since its founding, we have developed and inherited that technology, taking it as our mission to meet the needs of customers in various industries such as automotive, machinery, precision equipment, and medical devices. The gypsum casting method of Janome, born from our unique and innovative ideas, has achieved a reduction in wasted prototype evaluations during the development stage by shortening the development period and enhancing precision. In die casting, we respond to the transformation of industrial structures by providing integrated production from casting to machining and surface treatment, accommodating small to medium lot orders, and pursuing cost reduction through overseas procurement, thus meeting a variety of requests. At Janome Die Casting, we continuously seek the limitless possibilities of advanced die casting technology from prototyping to mass production, innovating technology and developing new techniques, and we will continue to explore day and night to meet our customers' diverse needs.
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