Diamond cutting tools (PCD/Compax) contribute to improved wear resistance, increased productivity, maintenance of machining accuracy, and cost reduction!
The diamond V-rest (PCD/Compax) and stopper from Sanwa Creation are widely used in mass production cutting lines of motor manufacturers and for roundness inspection of pins and shafts. Depending on the usage conditions, the wear resistance is improved by 10 to 40 times compared to carbide V-rests. Because they are made of diamond, it is possible to process without using lubricants, which may eliminate the need for lubrication units and oil maintenance. 【Benefits of Diamond Tools】 ○ Increased Wear Resistance Ideal for holding hard materials or for long-term use even under light loads. ○ Improved Productivity and Processing Efficiency Significantly reduces the frequency of setup changes by operators, achieving efficiency in production lines. ○ Maintenance of Processing Accuracy Capable of maintaining precision over long periods and extended hours. ○ Cost Reduction Extending the life of the tools can reduce running costs. ○ Oil-Free Processing Since measurement during the process and post-processing are unnecessary, operators are very pleased with this feature. For more details, please contact us or download the catalog.
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【Lineup】 ○ V Rest ○ Measuring Tool ○ Centerless Work Rest ○ Coiling Tool ○ Molds and Others ● For more details, please contact us or download the catalog.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
![[Tool Manufacturing Example] Super Hard Center (Suppressing Vibration of Lathes and Cylindrical Grinders)](https://image.mono.ipros.com/public/product/image/16b/2001484818/IPROS3419771233679897881.jpg?w=280&h=280)
