[Case Study of Plant Factory] Bio-type Food Waste Processor that Requires No Additional or Replacement Substrate

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Bio Clean

last updated：Mar 18, 2021

No substrate addition or replacement is needed for over 10 years of proven use. BioClean is a commercial bio-type food waste processor that produces high-quality compost with low odor.

A food waste treatment machine with excellent decomposition sustainability, developed in collaboration with Tohoku University using the Acidro Composting Decomposition Method. It decomposes most of the food waste input within a day. The NPO Plant Factory Research Association is utilizing the BC-500 model (which can process up to 500 kg per day) for processing tomato leaves and stems at the plant factory located on the Kashiwa-no-ha Campus of Chiba University. 【Features】 ○ Long-lasting decomposition power and low running costs → It significantly reduces the costs associated with adding or replacing decomposition bacteria (substrate). Many customers have been using it for over 10 years without needing to add or replace the substrate. ○ Low odor → Decomposition occurs in an acidic environment that is unique to our product, resulting in less ammonia volatilization and reduced odor compared to other composting methods. ○ High-quality compost → It decomposes and eliminates over 85% of food waste. The remaining portion becomes high-quality compost suitable for growing organic vegetables, among other uses. (Ibaraki Prefecture Fertilizer Registration No. 1637) Research from the Faculty of Agriculture at Tohoku University has reported excellent fertilizer effects, such as weed suppression and increased potato yields. ○ A wide range of products to suit various applications → You can choose products based on the amount of food waste to be processed.

Related Link - http://www.stareng.co.jp/gomi/index.html

Inquire About This Product

basic information

Please choose a product according to the amount of organic waste you need to process. ○ Daily processing capacity (approximate): 2 kg (household), 5 kg (50 meals), 15 kg (150 meals), 30 kg (300 meals), 50 kg (500 meals), 100 kg (1,000 meals), 200 kg (2,000 meals), 300 kg (3,000 meals), 500 kg (5,000 meals). * Includes deodorizing device (composite microbial deodorization method). * The 30 kg, 50 kg, and 100 kg types come with a step for adding organic waste. * The 200 kg, 300 kg, and 500 kg types come with a lift and bucket for adding organic waste.

Price information

Prices vary by model. Please feel free to contact us.

Delivery Time

Please contact us for details

※Delivery times vary depending on the model. Please feel free to contact us.

Applications/Examples of results

- Plant factories (NPO Plant Factory Research Association, Toyohashi University of Technology, etc.) - Agricultural research stations and institutes (Kagawa Prefectural Agricultural Experiment Station, Hokkaido Fisheries Hatchery, National Institute for Environmental Studies, etc.) - Aquariums (Aqua World Ibaraki Prefecture Oarai Aquarium, Kasai Rinkai Aquarium) - Zoos (Fukuoka City Zoo) - School lunch centers (Hitachi City School Lunch Joint Cooking Facility, Saigo Village School Lunch Center) - Nursing and welfare facilities (Special Nursing Home Kosakien, Ibaraki Prefecture Social Welfare Corporation Nazareth-en, Social Welfare Corporation With Machida Red Roof, etc.) - Hospitals (Nagai Hitachi no Mori Hospital, Suwa Maternity Clinic, etc.) - Corporate cafeterias (Hitachi Ltd., Sony DADC, Texas Instruments, Suntory, Yokohama BayStars Training Camp, Radish Boya, etc.) - Hotels (Pension Hidamari, Fujiya) - Daycare centers and kindergartens (Mito City Midorioka Nursery, Ichinoseki Minami Nursery, etc.) - Schools (Ushiku First Junior High School, Keisen Women's College, etc.)

Detailed information

Example of processing in a plant factory (Tomato) At the NPO Plant Factory Research Association, tomato leaves and stems are being composted using the Bio Clean BC-500 model at the plant factory located in the Kashiwa-no-ha Campus of Chiba University.
Appearance of food waste input Large machines like the BC-200 (which can process up to 200 kg per day) come with a lifter for automatic input of food waste.
Inside the treatment tank This is the inside of the BioClean treatment tank. The substrate and treated material are decomposed while being heated and stirred.
Overview of the usage explanation meeting Our company employees will explain the usage methods and precautions to those who manage and use the food waste disposal machine.
BC-300 (Maximum processing of 300kg per day) This is a case study from the Kagawa Prefectural Agricultural Experiment Station. It is used for processing vegetable leaves, stems, etc.
Compost derived from kitchen waste: "Genki Compost Hitachi-kun" "Genki Compost Hitachi-kun," processed from school lunch leftovers in Hitachi City using the commercial kitchen waste processor "Bio Clean," has been verified for its effectiveness based on the Fertilizer Control Law. Ibaraki Prefecture Fertilizer Registration No. 1637. Main component content: Total nitrogen 3.4%, total phosphorus 0.6%, total potassium 0.9%, carbon to nitrogen ratio (C/N ratio) 12.0, moisture content 10.8%.
Composite Microbial Deodorizer It decomposes the odors generated from food waste treatment machines through the action of composite microbes soaked in wood chips, reducing the release of smells.

Line up（9）

Model number	overview
BC-500	Processing capacity up to 500kg (5,000 meals) per day. Dimensions 4,590×1,790×2,600mm, weight 6,500kg, power supply AC200V, maximum power consumption 28.5kW, composite microbial deodorization device dimensions 920×920×1,920mm 500kg, lift for input, bucket included.
BC-300	Processing capacity up to 300kg (3,000 meals) per day. Dimensions 3,760×1,550×2,350mm, weight 5,700kg, power supply AC200V, maximum power consumption 19.2kW, composite microbial deodorization device dimensions 920×920×1,920mm 500kg, lift for input, bucket included.
BC-200	Processing capacity up to 200kg (2,000 meals) per day. Dimensions 2,596×1,446×2,645mm, weight 2,200kg, power supply AC200V, maximum power consumption 18.2kW, composite microbial deodorization device dimensions 800×800×1,882mm 200kg, lift for input, bucket included.
BC-100	Processing capacity up to 100kg (1,000 meals) per day. Dimensions 2,460×1,120×1,660mm, weight 800kg, power supply AC200V, maximum power consumption 11.3kW, composite microbial deodorization device dimensions 810×800×1,840mm 200kg, step for input included.
BC-50	Processing capacity up to 50kg (500 meals) per day. Dimensions 1,810×870×1,350mm, weight 520kg, power supply AC200V, maximum power consumption 4.0kW, composite microbial deodorization device dimensions 700×700×1,800mm 100kg, step for input included.
BC-30	Processing capacity up to 30kg (300 meals) per day. Dimensions 1,530×750×1,200mm, weight 350kg, power supply AC200V, maximum power consumption 2.5kW, composite microbial deodorization device dimensions 600×600×1,450mm 90kg, step for input included.
BC-15	Processing capacity up to 15kg (150 meals) per day. Dimensions 1,130×570×930mm, weight 230kg, power supply AC100V/200V, maximum power consumption 2.2kW, composite microbial deodorization device dimensions 450×450×1,080mm 80kg, cleaning stick included.
BC-05	Processing capacity up to 5kg (50 meals) per day. Dimensions 780×620×790mm, weight 100kg, power supply AC100V, maximum power consumption 0.3kW, built-in composite microbial deodorization device, cleaning stick included.
BS-02	Household food waste processor with a maximum processing capacity of 2kg per day. Dimensions 400×400×780mm, weight 25kg, power supply AC100V, maximum power consumption 170W, built-in composite microbial deodorization device, small shovel included.