Precision Parts Processing: High Efficiency Production and Cost Reduction through Precision Press Processing - Case Study
Precision press processing (punching) eliminates the need for finishing processes (machining).
This is a case study of cost reduction using fine blanking processing, a type of precision press processing (for automotive parts / diesel engines / clamp for injection nozzles). In traditional production methods, a finishing process through machining was necessary, and in mass production, efficiency and cost reduction were challenges. The introduction of fine blanking processing eliminated the need for a finishing process through machining, improving production efficiency and enabling cost reduction. Fine blanking processing is characterized by "precision shearing," achieving excellent flatness and smoothness of the sheared surface, thus eliminating the need for finishing processes such as machining. Fine Tool proposes optimal product and process design through design-in for customers' new product development or improvement of existing products. We also provide all processes from development to mass production with the highest quality standards.
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basic information
In fine blanking, plastic processing is performed while maintaining the original mechanical properties of the material (such as tensile strength and yield strength). This allows for the supply of high-precision and high-rigidity parts that can be assembled immediately without the need for further processing. By transitioning the manufacturing method of these parts, which were traditionally produced through casting and machining, to fine blanking, we achieve cost reduction as well as miniaturization and weight reduction.
Price range
P1
Delivery Time
Applications/Examples of results
Proven track record for use in European diesel engines.
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Company information
Fine Tool Japan started in 1973 as a sales company for fine blanking press machines (FB presses). Initially, it was primarily accepted as a manufacturing technology for office machine parts, but due to the improvement of press machines and precision mold processing technology, as well as the needs for high added value and cost reduction in the manufacturing industry, it developed into the production of automotive parts and is widely utilized in the manufacturing of machine parts. Currently, it serves as the technical center for the Fine Tool Group in Asia, providing total solutions in fine blanking processing.
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