We will perform high-precision inspection of all terminals inline, including dimensional measurement and detection of scratches and deformations!
◆By combining the controller (TSJ-05), laser sensor, smart camera, mechanical guide (fixture), and frame stand, it enables easy and accurate measurement of continuous terminal dimensions and deformation detection. ◆It performs 100% inspection in the process right after the terminals, mainly used in automotive and consumer wire harnesses, are pressed and before they are wound by the winding machine. ◆It can accurately inspect hard-to-see areas such as the gap and height of box terminals, deformation at the tips of tab terminals, tab thickness, pitch, barrel width, and lance height. ○TSJ-05 ★A controller developed specifically for 100% inspection of terminals. It is equipped with all the necessary tools for inspection. ○Laser Measurement Sensor ★Measures the length of terminals at pinpoint from the desired angle. ○Smart Camera ★Measures the dimensions of terminals and detects deformation in combination with LED lighting. ○Mechanical Guide ★A feeding guide device that suppresses terminal flutter, ensuring high-precision inspection. ○Frame Stand ★By utilizing the stand, a stable system that meets customer requirements can be constructed. ○General-purpose Terminal Image Processing Device ★For customers seeking a more precise image processing inspection tool. *For more details, please refer to the catalog.
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basic information
○TSJ-05 ◆Necessary tools are provided in advance, so there is no need to create additional programs or perform complex operations. ◆Measurement results can be saved to a computer via Ethernet. ○Laser Sensor ◆Measures by converting the increase or decrease in the amount of transmitted light into dimensions. ○Smart Camera ◆A measurement template for terminal shapes is provided. No complicated settings are required. ○Mechanical Guide ◆There are types that can be directly attached to a winding machine and types with independent speed control that are separate from presses or winding machines. ◆Measurement sensors, trigger sensors, and smart cameras are mounted on the mechanical guide. ○Frame Stand ◆There are general-purpose types, automatic inspection types, and types with NG terminal cutting functions. When a frame stand is added, ◆Air blow for oil removal can be enhanced. ◆Inspection can be performed at a feeding speed independent of presses or winding machines. ◆Maintenance is improved, and setup changes become easier. ○General-purpose Terminal Image Processing Device ◆Advanced image processing measurements, such as tab width of PCB terminals, gap measurement of complex-shaped box terminals, and appearance inspections for scratches and dents, can be easily and reliably inspected.
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Applications/Examples of results
This system combines a controller (TSJ-05), laser sensors, smart cameras, mechanical guides (jigs), and frame stands to easily and accurately measure the dimensions of continuous terminals and detect deformations. It can reliably and accurately inspect hard-to-see areas such as the gap and height of box terminals, the deformation of tab terminal tips, tab thickness, pitch, barrel width, and lance height. For more details, please refer to the PDF materials or feel free to contact us through our website.
Detailed information
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Terminal full inspection device. It combines a controller (TSJ-05), laser sensor, smart camera, mechanical guide (jig), and frame stand to easily and accurately measure the dimensions of continuous terminals and detect deformations.
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Terminal Inspection Device (TSJ-05) A controller developed specifically for the inspection of all terminals Dimensions: 342.2 × 184 × 315.5 mm Measurement Sensor, Laser Sensor: Voltage 0-5V Measurement Camera: Cognex, Insight5400 or higher Maximum Number of Sensor Connections: 2 Laser Sensors, 1 Camera Measurement Processing: PC-based, Windows Embedded Power Supply Voltage: AC 100-240V I/O: Input - 8 points including reset, external stop signal - 8 points total
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Mechanical Guide (Reel Type) This type is directly attached to the reel.
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Mechanical Guide (Frame Stand Type) Installed within the frame stand, it allows inspection at a feeding speed independent of the press and winding machine, thanks to its unique motor drive.
Line up（1）
| Model number | overview |
|---|---|
| TSJ-05 | Controller for the crimp terminal inspection device |
catalog（2）
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Company information
Since its establishment in 1988, Trusortech has consistently provided an "inline inspection system" that conducts 100% quality inspection of materials and processing assembly for automotive parts within the manufacturing line. This business model delivers optimized solutions for sensors, electrical circuits, application software, and mechanical components tailored to the site. In recent years, the required quality levels have significantly increased, and our customers' manufacturing sites have expanded from domestic to overseas, placing greater importance on not only precision but also improved operability and remote technical support. As needs become increasingly complex and diverse, we will continue to develop products accordingly while establishing a technical support system for remote locations. Trusortech contributes to improving customer quality and productivity through measurement technology using sensors.