Rust prevention cap <Zinc Hat> *Performance verification test materials provided
A&S System Co., Ltd.
We would like to introduce the performance verification results of the anti-corrosion protective cap "Zinc Hat."
We would like to introduce the results of the performance confirmation test for the anti-corrosion protective cap "Zinc Hat." The "Zinc Hat" is a cap designed for the anti-corrosion protection of bolts and nuts used in sound barriers along elevated highways, amusement park equipment, solar panels, and more. In the performance confirmation test of the Zinc Hat under outdoor exposure, it was found that while the steel materials and anchor bolts without protection showed severe corrosion across their surfaces, the anchor bolts covered with the Zinc Hat maintained their initial condition without any corrosion, thanks to the sacrificial corrosion effect of zinc, despite a three-year exposure period. [Test Types] ■ Performance confirmation test under outdoor exposure ■ Immersion test using tap water ■ Comparative confirmation test with resin caps For more details, please refer to the catalog or feel free to contact us.
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【Implementation Details】 [Performance Confirmation Test in Outdoor Exposure] ■ Test Conditions - Material to be protected: Machined steel SS400 (bare), steel anchor bolts (bare) - Test Location: Semi-industrial area (outdoor exposure) - Exposure Duration: 3 years ■ Evaluation - No corrosion observed and initial condition maintained due to the sacrificial corrosion protection effect of zinc. - Very slight iron rust observed due to sacrificial corrosion protection and inhibitor effect, indicating a good corrosion protection state is maintained. [Immersion Test with Tap Water] ■ Test Conditions - Material to be protected: Steel hex bolts (bare) - Protective Material: Zinc hat (anodic zinc alloy) - Test Method: Immersion in a container filled with tap water - Immersion Duration: 20 days ■ Evaluation - The hex bolts protected with the zinc hat exhibit effective cathodic protection overall. [Comparison Confirmation Test with Resin Caps] ■ Test Conditions - Material to be protected: Steel anchor bolts (bare) - Test Location: Semi-industrial area (outdoor exposure) - Exposure Duration: 1 year ■ Evaluation - The cathodic protection effect completely suppresses the occurrence of rust. *For more details, please refer to the catalog or feel free to contact us.
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We, A.S. System Co., Ltd., aim to be a proposal-based company, continuously evolving the corrosion prevention technology we have cultivated over many years, proposing innovative products, and contributing to the creation of a safe and secure society in various industries around the world under the theme of "Revolution of Safety through the Power of Ions."