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  6. High-Performance Monitoring System for Manufacturing Process maXYmos NC 5847A

High-Performance Monitoring System for Manufacturing Process maXYmos NC 5847A

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5847A

last updated:Feb 12, 2020

Kistler Japan G.K. Head office
Kistler Japan G.K. Head office
  • Special site
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Real-time monitoring and control of individual manufacturing steps, assembly units, and the quality of finished products is possible!

maXYmos NC is a system that uses Kistler's servo press to control, monitor, evaluate, and digitize the joining and pressing processes. It displays the relationship between displacement values and load values as waveforms. -* Features *-*-*-*-*-*-*-*-*-*-*-*-*- • Up to 128 independent judgment programs can be created • Each program can accommodate up to 10 different types of judgment criteria for online/offline use • Equipped with sequence control functions (sequencer) to ensure maximum flexibility • Achieves high-speed real-time communication with servo drives via the SERCOS III communication standard • Equipped with a rich variety of fieldbus interfaces for system control (PROFIBUS, PROFINET, EtherCAT, EtherNet/IP) • Historical data for analyzing the causes of NG judgments for the last 500 cycles • Statistical processing and digitization of measurement results (Q-DAS, CSV, PDF, XML)

    Other assembly machinesOther process controlsProcess Control System
5847A.png

High-Performance Monitoring System for Manufacturing Process maXYmos NC 5847A

5847A.png
5847A.png
  • Special site - Product/service details - https://pr.mono.ipros.com/kistler/product/

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basic information

maXYmos NC not only evaluates and digitizes the characteristics of waveforms but also controls the servo amplifier that drives the servo press. Communication is conducted in real-time via SERCOS III, which guarantees high reproducibility and optimal performance. It can be easily operated from a PC or a touch screen (optional), and supports various fieldbus interfaces. The built-in sequence control function (sequencer) helps to easily, quickly, and universally map complex operational processes. The display module (DIM) can connect up to eight measurement and evaluation modules (MEM). This allows for flexible solutions, ranging from a simple system that monitors a single pressing process based on the relationship between force and displacement, to systems that use multiple measurement and evaluation modules (MEM) to simultaneously monitor complex assembly processes. Furthermore, high-performance evaluation commands enable monitoring and control even for very complex XY sequences.

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Applications/Examples of results

We provide a wide range of solutions, from a simple system that monitors a single pressing process based on the relationship between force and displacement, to a system that simultaneously monitors complex assembly processes using multiple measurement and evaluation modules (MEM).

catalog(9)

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[Catalog] Process Monitoring System maXYmos

[Catalog] Process Monitoring System maXYmos

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[Catalog] Servo Press System

[Catalog] Servo Press System

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Servo Press System NCFS (2152B) Datasheet

Servo Press System NCFS (2152B) Datasheet

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Servo Press System NCFN (2153A) Data Sheet

Servo Press System NCFN (2153A) Data Sheet

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Servo Press System NCFE (2162A) Data Sheet

Servo Press System NCFE (2162A) Data Sheet

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Servo Press System NCFT (2157B) Datasheet

Servo Press System NCFT (2157B) Datasheet

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Technical Data: Servo Press System Replacing Hydraulic Systems and Promoting Industrial IoT

Technical Data: Servo Press System Replacing Hydraulic Systems and Promoting Industrial IoT

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Servo Press System NCFC (2163A) Data Sheet

Servo Press System NCFC (2163A) Data Sheet

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News about this product(16)

Visualization

Announcement of a free webinar: A highly popular seminar where sales engineers share their on-site experiences, "What is the key to visualizing manufacturing processes?!" (8/10)

  • Seminar・Event

How to connect the visualization of the manufacturing process to solutions such as quality improvement and defect reduction, finding clues for improvement from collected data, and the factors that hinder success at the stage of utilizing data for improvement, as well as methods for effectively using data by removing those hindrances, will be discussed by our sales engineers who have been consulting with many manufacturing sites. They will unravel a case study of one of the assembly processes of electronic devices, pin insertion (terminal pressing), and share points on utilizing in-process load measurement data based on their experience. August 10, 2022 (Wednesday) Please check the details and apply via the button below [Details/Application] (this will jump to our registration form). If you like, please also watch the reference video! "Visualization of In-Process Measurement - Case Study of Press-Fitting Process -" https://youtu.be/RTsC86GKrCU We look forward to many participants joining us.

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Visualization

Announcement of a Free Webinar: A Highly Popular Seminar Where Sales Engineers Share Their On-Site Experiences "What is the Key to Visualizing Manufacturing Processes?!" (8/3)

  • Seminar・Event

How to connect the visualization of manufacturing processes to solutions such as quality improvement and defect reduction, finding clues for improvement from collected data, and the factors that hinder success at the stage of utilizing improvements, as well as methods for effective data utilization that remove these hindrances in the shortest time possible. Our sales engineers, who have consulted with many manufacturing sites, will introduce the key points of utilizing in-process load measurement data based on their experiences while unraveling a case study of pin insertion (terminal press fitting), one of the assembly processes for electronic devices. This webinar will be held twice on the following dates, but the content will be the same for both, so please feel free to join on a date that suits you! August 3, 2022 (Wednesday) August 10, 2022 (Wednesday) Please check the details and apply using the button below [Details & Application] (which will jump to our registration form). If you like, please also check out the reference video! "Visualization of In-Process Measurement - Case Study of Press Fitting Process -" https://youtu.be/RTsC86GKrCU We look forward to many participants joining us.

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Visualization

Announcement of a free webinar: A highly popular seminar where sales engineers share their on-site experiences, "What is the key to visualizing manufacturing processes?!" (7/27)

  • Seminar・Event

How to connect the visualization of manufacturing processes to solutions such as quality improvement and defect reduction, finding clues for improvement from collected data, and the factors that hinder success at the stage of utilizing improvements, as well as methods for effective data utilization that remove these hindrances in the shortest time possible. Our sales engineers, who have consulted with many manufacturing sites, will introduce the key points of utilizing in-process load measurement data based on their experiences, while unraveling a case study of pin insertion (terminal pressing), one of the assembly processes for electronic devices. This webinar will be held three times on the following dates, but the content will be the same for all sessions, so please feel free to join on a date that suits you! July 27, 2022 (Wednesday) August 3, 2022 (Wednesday) August 10, 2022 (Wednesday) Please check the details and apply using the button below [Details & Application] (this will jump to our registration form). If you would like, please also watch the reference video! "Visualization of In-Process Measurement - Case Study of Pressing Process -" https://youtu.be/RTsC86GKrCU We look forward to many participants joining us.

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Visualization

Announcement of a Free Webinar: A Highly Popular Seminar Where Sales Engineers Share Their On-Site Experiences "What is the Key to Visualizing Manufacturing Processes?!" (July 20)

  • Seminar・Event

How to connect the visualization of manufacturing processes to solutions such as quality improvement and defect reduction, finding clues for improvement from collected data, and the factors that hinder success at the stage of utilizing improvements, as well as methods for effective data utilization by removing these hindrances, will be discussed by our sales engineers who have consulted with many manufacturing sites. They will unravel a case study of one of the assembly processes of electronic devices, pin insertion (terminal press fitting), and share points on utilizing in-process load measurement data based on their experience. This webinar will be held four times on the following dates, but the content will be the same for each session, so please join us on a date that works best for you! July 20, 2022 (Wednesday) July 27, 2022 (Wednesday) August 3, 2022 (Wednesday) August 10, 2022 (Wednesday) Please check the details and apply using the button below [Details & Application] (which will take you to our registration form). If you would like, please also watch the reference video! "Visualization of In-Process Measurement - A Case Study of the Press Fitting Process -" https://youtu.be/RTsC86GKrCU We look forward to many of you joining us.

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Kistler

Kistler Japan G.K. Head office

Testing, Analysis and Measurement

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Kistler Japan is the Japanese subsidiary of Kistler Instrumente AG (Switzerland), which leads the world in piezoelectric crystal technology. For many years, Kistler has made significant investments in product research and development, achieving numerous revolutionary technological advancements and solving various measurement problems ahead of the world. Since its establishment in 1985, Kistler Japan has continued to provide a wide range of products, including piezoelectric sensors, strain sensors, charge amplifiers, and data processing/analysis software, as well as related equipment, technical support, and quality management services to customers in Japan and the Asia-Pacific region, based on its high technical capabilities backed by experience. *For a list of our products and the latest news, please visit our "Special Site." https://premium.ipros.jp/kistler/ *If you have any questions, please feel free to contact us through the "Contact Us" form below.

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