★Minister of Economy, Trade and Industry Award★ Packaging of 40 chairs for export (heavy goods)
Export packaging with approximately three times the loading efficiency! Improvement case using reinforced cardboard "Naviace." Numerous examples of collective packaging available. Abundant achievements in reducing labor and weight, as well as environmental considerations.
In 2009, awarded the highest honor "Minister of Economy, Trade and Industry Award" at the Japan Packaging Contest. Because of the reinforced cardboard "Navi Ace," it has outstanding strength! By supporting/fixing heavy objects weighing over 100 kg with just a small area, we were able to significantly improve transportation efficiency. 【Before Improvement】 - Shipped in cardboard cases with six legs each - The cases were large A-type (0201 type), requiring labor for taping and palletizing, and needing a wide workspace and storage area - Not suitable for mass transportation 【Improvement Goals】 1. Reduce overseas logistics costs by improving loading efficiency 2. Packaging and transportation in a stacked (high stacking) state 3. Compliance with environmental regulations and recyclability in exports 【After Improvement】 1. Reduced the number of necessary containers from 3 to 1 (from 540 legs per container to 1600 legs) 2. Thoroughly verified and optimized the ground angle of the base made of reinforced cardboard and the chair itself 3. Since everything, including the pallet, is made of cardboard, it meets export regulations and recyclability requirements 【Improvement Effects】 Number of necessary containers... Reduced by 67% Storage space... Reduced by 48% Working time... Reduced by 37% Packaging weight... Reduced by 41% Overseas logistics costs... Reduced by 33% Total cost... Reduced by 55%
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basic information
Nabiace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy cargo and collective packaging. We propose "total logistics cost reduction" through heavy cargo packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs … 60% Storage/Handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction by reducing the labor involved in packaging operations, improving transportation/loading efficiency, enhancing storage efficiency, ensuring ease of unpacking, and facilitating disposal through thoughtful packaging design. ●Nabiace Co., Ltd.● ★Improvement case studies https://nabiace.co.jp/index.php/product-introduction/#HP ★Company information https://nabiace.co.jp
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■Purpose For chair manufacturers For metal parts manufacturers (as similar designs) The Japan Packaging Technology Association, a public interest incorporated association, has received over 10 awards at the "Japan Packaging Contest," with a wealth of experience in packaging design, particularly for heavy goods. ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Category Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Packaging for Headlights" Logistics Award "700kg Roll Suspended Packaging" 2009: Minister of Economy, Trade and Industry Award "Collective Packaging for 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award "Two Rolls Suspended Packaging" 2011: President of the Japan Chamber of Commerce and Industry Award "All Cardboard Packaging for Large Copiers" 2013: Logistics Award "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Category Award "Support Lock - All Cardboard Packaging for Aircraft Seats"
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Company information
Naviace Co., Ltd. celebrated its 70th anniversary in January 2025. In August 2023, the group company "Naviace Kanto Co., Ltd." completed a new factory in Itakura Town, Ora District, Gunma Prefecture (10 minutes from the "Tatebayashi IC" on the Tohoku Expressway). The facility has expanded its production capabilities for reinforced cardboard "Naviace" and cardboard pallets "Navi Palette" and has relocated. This strengthens the supply capacity from the Kanto region to the Tohoku region, establishing a more unified sales and production system within the group. ■ Business Overview Manufacturing and sales of reinforced cardboard "Naviace/Naviace Plus" and cardboard pallets "Navi Palette." Using these materials, we are working with our customers to streamline logistics across various industries, from automotive parts and machinery to electronics, chemicals, and food sectors. ■ Company Overview Company Name: Naviace Co., Ltd. (Formerly Nakatsugawa Packaging Industry Co., Ltd.) Capital: 100 million yen ■ Locations Headquarters: Kasugai City, Aichi Prefecture Nakatsugawa Factory/Sales Office: Nakatsugawa City, Gifu Prefecture Kameyama Factory/Sales Office: Kameyama City, Mie Prefecture Kakegawa Factory/Sales Office: Kakegawa City, Shizuoka Prefecture Kanagawa Sales Office: Atsugi City, Kanagawa Prefecture Naviace Kanto: Itakura Town, Ora District, Gunma Prefecture