We will introduce examples of machining for machinable ceramics suitable for fine and precision processing.
We will introduce examples of machining with machinable ceramics. Machinable ceramics can be processed through cutting, and their machinability is significantly better compared to traditional ceramics, making them suitable for fine and precise machining. They are also suitable for small-scale prototypes. Various materials with different properties are sold by material manufacturers, and we select and purchase materials that meet our customers' requirements for processing. 【Machinable Sizes】 ■ Plate dimensions: □300×t50 mm (depending on the material) ■ Round bar dimensions: φ50×300 mm (depending on the material) ■ Groove: Width 0.03 mm and above ■ Step (unevenness): Up to 50 mm ■ Hole diameter: φ0.01 mm and above, etc. For more details, please refer to the catalog or feel free to contact us.
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basic information
【Material Properties】 ■Machinability ・Excellent machinability makes fine and precise processing easy. ■Hardness and Strength ・Generally inferior in hardness and fracture toughness compared to ceramics. ■Maximum Operating Temperature ・Materials primarily composed of BN, Si3N4, and AlN have high resistance. ■Thermal Expansion ・Ranges widely from negative expansion to large expansion. ・BA-2000 and M Soft are close to the values of silicon. ■Thermal Shock Resistance ・Materials based on BN, Si3N4, and AlN have high resistance. ■Insulation Strength ・Some materials have high insulation strength. *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ Tooling parts for high temperatures ■ Tooling that matches the coefficient of thermal expansion of silicon ■ Process parts for rapid heating and rapid cooling ■ Insulating parts in high-temperature environments *For more details, please refer to the catalog or feel free to contact us.
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Since our founding in 2001, we have accumulated technology with the motto "We can process iron, and it's not impossible to process other materials." If you are facing challenges with materials such as alumina, zirconia, tungsten, or molybdenum and wondering, "Is there a way to process this material?", please feel free to reach out to us. We will propose the optimal materials tailored to your specific applications, ensuring short delivery times and high quality. We have introduced hot press machines and are working on direct bonding without the use of adhesives. Our precision machined parts are used in many industries, including semiconductor manufacturing equipment, aerospace, medical, precision instruments, analytical equipment, automotive, and nuclear power.