The fusion of panel benders and press brakes further enhances the efficiency of sheet metal bending processing.
FlexCell is a solution that combines a panel bender and a press brake developed to perform sheet metal bending processes more efficiently. It is a panel bender that achieves high productivity, labor reduction, automation, and a variety of bending shapes; however, it has constraints on the dimensions that can be processed. FlexCell complements these constraints with a press brake. Additionally, dedicated software guides operators to perform processing in the most efficient bending sequence, taking into account mold changes and work handling. <Features> - Increased productivity - Optimization of bending sequence - Automation of mold changes and reduction of cycle time - Reduction of work-in-progress and reprocessing - Guidance for operators to eliminate human errors - Combination of machines according to lot sizes such as medium lots, small lots, kit production, and single lots For more details, please contact us or download and view the catalog.
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basic information
**Features** **Software** ○ OPTICell → Optimizes bending processes. ○ OPS-FlexCell → Communicates with processing machines to generate transport programs. **Panel Bender** ○ Equipped with ABA automatic mold length setting device → Automatically sets the length of the blank holder (pressing mold) according to product size. ○ Kit production (set creation) → Continuous processing of products with different sizes and bending shapes with zero setup time, using scheduling operation software and ABA automatic mold length setting device. ○ Plate thickness detection + automatic correction → Detects the plate thickness of the material with a new servo manipulator clamp. ○ Roll mode bending → Reduces wear on bending blades and minimizes bending marks on zinc-coated sheets and film-covered sheets. ○ Automatic or manual crowning mechanism ○ CLA partial bending device **Press Brake** ○ ATA (automatic upper mold length adjustment function) → Automatically adjusts the length of the punch mold. ○ MVM (automatic V-width adjustment function) → Automatically adjusts the width of the die. ● For more details, please contact us or download the catalog.
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Applications/Examples of results
- Achieved a 15% reduction in processing time for kit production. - Achieved a 57% reduction in processing time for labor-intensive product bending. - Achieved an 80% reduction in labor costs, doubled the number of processed items, and a 30% reduction in work-in-progress through the introduction of FlexCell.
Detailed information
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Machine combinations by lot size You can choose the optimal machine combination according to the lot size. We support various small-lot production of diverse products.
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Company information
Salvagnini consistently handles everything in-house, from the design and manufacturing to sales and after-sales service of sheet metal processing systems. Their innovative technology realizes "method reform." Along with a groundbreaking improvement in production efficiency, they aim for safety and stability while developing sheet metal processing systems that excel globally.
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