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  6. Achieving high-efficiency bending processing through the fusion of panel benders and press brakes!

Achieving high-efficiency bending processing through the fusion of panel benders and press brakes!

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last updated:Feb 16, 2021

サルバニーニジャパン
サルバニーニジャパン
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We are currently offering materials with successful case studies showing a reduction in labor costs by up to 80% and a 57% decrease in processing time!

This is a new solution that combines the functions of both a panel bender and a press brake, maximizing the potential of sheet metal bending processing. With dedicated software, it enables efficient bending operations that take into account die changes and material handling. As a result of improved production processes, there are cases where labor costs have been reduced by up to 80% and processing time has been shortened by 57%. 【Features】 ◆ Increased productivity and optimization of bending sequences ◆ Semi-automation and efficiency of die changes ◆ Reduction of work-in-progress and reprocessing ◆ Guidance for operators to eliminate human errors *We are currently offering a catalog with successful case studies for free! For more details, please contact us or download the catalog to view it.

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Flexcell_P2_B3.jpg

Achieving high-efficiency bending processing through the fusion of panel benders and press brakes!

Flexcell_P2_B3.jpg
Flexcell_P2_B3.jpg
  • Related Link - https://www.salvagnini.co.jp/%e8%a3%bd%e5%93%81%e6…

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【Features】 ≪Software≫ ○OPTICell →Optimizes bending processes. ○OPS-FlexCell →Communicates with processing machines to generate transport programs. ≪Panel Bender≫ ○Equipped with ABA Automatic Die Length Setting Device →Automatically sets the length of the blank holder (press die) according to product size. ○Kit Production (Set Creation) →Enables continuous processing of products with different sizes and bending shapes without setup time, using scheduling operation software and ABA automatic die length setting device. ○Plate Thickness Detection + Automatic Correction →Detects the material's plate thickness with a new servo manipulator clamp. ○Roll Mode Bending →Reduces wear on bending blades and minimizes bending marks on zinc-coated steel sheets and sheets with film. ○Manual Crowning Mechanism ○CLA Partial Bending Device ≪Press Brake≫ ○ATA Die Length Automatic Adjustment System is available as an option. (B3) →Automatically adjusts the length of the punch die. ○MVM Die Width Automatic Adjustment System is available as an option. (B3) →Automatically adjusts the width of the die. ●For more details, please contact us or download the catalog.

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Applications/Examples of results

- Achieved a 15% reduction in processing time for kit production. - Achieved a 57% reduction in processing time for labor-intensive product bending. - Achieved an 80% reduction in labor costs, doubled the number of processed items, and a 30% reduction in work-in-progress through the introduction of FlexCell.

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Panel Bender vs. Press Brake

Panel Bender vs. Press Brake

TECHNICAL
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Fusion of Panel Bender and Press Brake 'FlexCell'

Fusion of Panel Bender and Press Brake 'FlexCell'

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SALVAGNINI HIGHLIGHTS Sheet Metal Processing System Comprehensive Catalog

SALVAGNINI HIGHLIGHTS Sheet Metal Processing System Comprehensive Catalog

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サルバニーニジャパン

サルバニーニジャパン

Industrial Machinery

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Salvagnini consistently handles everything in-house, from the design and manufacturing to sales and after-sales service of sheet metal processing systems. Their innovative technology realizes "method reform." Along with a groundbreaking improvement in production efficiency, they aim for safety and stability while developing sheet metal processing systems that excel globally.

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