This is an introduction to a gauge (special gauge) that can measure quickly and accurately on-site during process inspections for companies considering methods to improve productivity.
In-process inspection and interim inspection involve thoroughly checking the quality of each task within the process to ensure that only good products are passed on to the next stage. This means bringing inspections into the process and immediately removing defective products on the spot. The concept is that the next stage is the customer, and it is fundamental to maintain quality by ensuring that no defective products are passed on to the next stage. However, if inspections at the site take too much time, it can affect the operation of the production line and decrease productivity. Therefore, instead of measurement tools that require time, measurement techniques, measurement environments, and costs, such as measuring instruments and simple inspection tools like calipers that are prone to measurement errors, the in-process inspection site requires gauges (special gauges) that can measure quickly and accurately.
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basic information
At Fam Co., Ltd., we design and manufacture gauges that can be used for various applications such as posture measurement of mass-produced items, as well as position and shape measurement. Our gauges cater to a wide range of uses, including stop and pass confirmation gauges and pitch confirmation gauges. We propose gauges that contribute to improving productivity and efficiency in our customers' manufacturing lines from the design stage. If you are considering improving your manufacturing line at a low cost, please feel free to contact Fam Co., Ltd.
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Applications/Examples of results
We are utilizing it for mass-produced products and quality assurance for major manufacturers.
Detailed information
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Depth verification pin gauge. It is a custom precision gauge with a required diameter length tolerance of 0.005 and a diameter tolerance of minus 0.005. It can also verify the depth of blind holes simultaneously. The tip of the shaft is chamfered to avoid interference with the bottom radius of the inspected object. The handle has been knurled to improve workability.
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Axis Height Verification Gauge By covering the target axis with a pipe-shaped gauge and inserting a cap gauge, it is possible to inspect the height of the axis. The step provided at the tip of the pipe allows for easy determination of the product's height compliance.
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Spline gauge A gauge used for determining the acceptance or rejection of the size, shape, and orientation of spline shapes used in various equipment such as automobiles and aircraft.
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Company information
Fam Corporation offers the best measurement methods to meet our customers' various product measurement requirements. Our precision measuring gauges and jigs are used across various industries, including precision machinery, and we accommodate production from a single unit. We also support accuracy from the 1μm order and, of course, comply with geometric tolerances such as flatness, parallelism, and positional tolerance. We can handle everything from the design to the production of gauges with special shapes, so if you have any issues with product inspection, product measurement, visual inspection, or in-process inspection, please feel free to contact us. Recently, we have been producing special measuring instruments that can easily measure hole diameters, chamfer diameters, and C-face diameters, as well as measuring instruments that can confirm the effective length of shapes while simultaneously checking the shape's contour. We also manufacture hexalobular gauges and compact vises that are optimal for measuring instruments such as image measuring systems and three-dimensional measuring machines, eliminating the need for cumbersome setup changes due to their six-sided structure with corners. We are a company that responds to our customers' needs and can bring the non-existent into existence.