Introduction of achievements in piercing and trimming using a 3D laser processing machine after pressing and forming in four processes.
This is an introduction to a case where a pressure vessel was manufactured using deep drawing. Our company quickly and high-quality finishes metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, even from a single piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can prototype components from brackets to structural members like pillars and frames that make up the white body. [Overview] ■ Material: SPCE t3.2 ■ Size: φ170xH250 ■ Processing details: - After deep drawing in 4 press processes, piercing and trimming are done with a 3D laser processing machine. [Features] ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Ability to respond to urgent requests ■ Assistance in producing mass production types using prototype data *For more details, please refer to the PDF document or feel free to contact us. *Our company accepts production from a single piece. Please feel free to inquire about your requests.
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basic information
【Equipment Owned ※Partial List】 3D CAD/CAM System: C&G Systems CAM-TOOL, 5 units Gantry Machining Center: Yamazaki Mazak, X2000xY800xZ585, 10000rpm, 1 additional unit 3D Laser Processing Machine: Komatsu NTC, X2500xY1300xZ600, 2.5kw, 1 additional unit Hydraulic Press: Kawasaki Yuko, High Speed 600ton, L3000xW2000xH1500, 1 unit, 4 additional units Robot Welding Machine (CO2): Panasonic, TAWERS 350A, Operating Range φ1400, 4 additional general-purpose machines 3D Measuring Instruments: Keyence 3D Scanner type, 1 unit / FARO Contact Arm type, 1 unit Welding Strength Testing Machine: Maximum Measurement Load 30KN, with Printer Output, 1 unit (Various others) ★ We welcome inquiries from the design shape consideration stage!
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Delivery Time
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Applications/Examples of results
■Automotive parts: Automotive body structure panels (steel, aluminum), electronic circuit covers, seat inner panels ■Commercial vehicle parts: Small-scale production, monthly production of 1 to several hundred units ■Food industry: Extra thick pots, hot sandwich plates ■Revival products: Reproduction of discontinued parts ■Construction machinery and heavy equipment: Exhaust pipes, body covers, cabin panels ■Others: Deep drawing for pressure vessels (Φ170×H250), building material hardware, blades for blowers and fans, etc. *Our company accepts production starting from one unit. Please feel free to contact us for inquiries. *We are open to consultations from the design shape consideration stage!
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Company information
We are a "convenient press prototype workshop" that can immediately turn design intentions into "shapes" through the production of three-dimensional shaped press parts, such as deep drawing. We are confident that we can serve as a strong supporter of development, promising high precision and speedy prototyping. Please take advantage of our high-potential prototype part manufacturing service, which combines our skilled processing technology with the latest equipment. We also assist in the production of mass-production models using prototype data. 【We respond to needs with specialized services】 ■ Forming technology using hydraulic presses ■ Short delivery times supported by technology and equipment ■ Prototype molds incorporating know-how at various stages ■ Support for small-lot mass production from a single prototype to hundreds of pieces per month *For more details, please refer to our company brochure.