Tower Clamping System for Horizontal Machines TS Hilma Company
Hilma Tower Clamping TS Series
Since it can clamp up to 16 workpieces simultaneously, it allows for long continuous operation with a single setup, aiming to maximize machine operating efficiency.
**Features** ■Flexibility In the case of processing jigs, it is necessary to change the jig for each product, but this product can accommodate multiple products with just a change of the nozzle. ■Improved Workability With the "third hand mechanism," the workpieces can be clamped one by one in order, allowing a single operator to easily and safely set two workpieces in one vice. ■Lightweight and Compact By integrating the vice with the frame, it achieves compactness, light weight, and high precision, contributing to improved actual processing time and processing quality. Additionally, the Tri-Star expands the tool access area by arranging three vices at 120° intervals. ■Maintenance-Free The drive components are completely covered (patented), eliminating concerns about issues caused by the intrusion of chips, and achieving long-term maintenance-free operation.
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basic information
■Tower-type 4-sided vice TS100/TS125 ・Can hold a maximum of 16 workpieces ・Clamping force 25kN (TS100), 40kN (TS125) ・Overall height 562mm (TS100), 707mm (TS125) ・Base area 400x400mm (TS100/TS125) ・Weight 115kg (TS100), 210kg (TS125) ■Tower-type 3-sided vice TS/80/100/125 TriStar ・Can hold a maximum of 12 workpieces ・Clamping force 20kN (TS80 TriStar), 25kN (TS100 TriStar), 40kN (TS125 TriStar) ・Overall height 262mm (TS80 TriStar), 562mm (TS100 TriStar), 707mm (TS125 TriStar) ・Base area 184x184mm (TS80 TriStar), 400x400mm (TS100/TS125) ・Weight 20kg (TS80 TriStar), 107kg (TS100 TriStar), 174kg (TS125 TriStar)
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【Purpose】 Simultaneous machining of multiple parts on a horizontal machining center Automation of machining using a pallet changer 【Achievements】 Processing of hydraulic valves for agricultural machinery manufacturers By introducing the TS system, we were able to process 90% of products with a dedicated nozzle using TS, resulting in reduced fixture costs and improved machine utilization rates.
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Rohmheld is the original manufacturer of hydraulic clamps, but it is also focusing on the development of products compatible with Industry 4.0, providing a wide range of products that span from legacy to the latest technology. Key products include Hilma's MC-P series machine vises for 5-axis machining and Stark's zero-point clamps that contribute to reducing setup time, as well as Rivi's magnetic clamps, which excel in high-temperature performance. Halder, originally founded for hammer manufacturing, now produces a wide range of standard products with high quality and maintains standard inventory. Additionally, it offers a wide range of products that are certified to aviation standards, including a lineup of products for aircraft. In addition to these unique original products, Halder also provides consulting and custom solutions.