Achieving a consistent production line from molding to decoration, UV hard coating, and assembly.
The UV jet line is a painting machine specifically designed for UV top coating, capable of forming a UV film at high speed with a dedicated UV coating agent head. It can create UV films precisely where needed and is a compact and innovative UV coating machine that can be used as a dedicated top coat machine.
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basic information
What is needed for operation is only image data and a dedicated coating agent, which allows for the precise spraying of droplets at any location on a moving flat workpiece based on images created on a PC, enabling UV coating. Since the droplet application is done accurately along the flexible images, there is no waste, and it allows for reduced masking. Additionally, because there is minimal splatter, large local exhaust systems are not necessary. Being a modular type, it can be used as a standalone unit or integrated into a production line.
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Applications/Examples of results
Realization of pinpoint UV coating It is possible to form UV coatings precisely where needed. Single-shot hard coat coating is achievable. The original hard coat agent "Dot-lon" forms the best hard coat film. High productivity Thanks to a highly accurate linear rail and head configuration, UV coatings are formed at high speed, achieving shorter production times. Production is possible from a single unit. Ultra-fast coating Curing through UV irradiation Flexibility of systemization Due to its compact design, layout is flexible. It is possible to achieve inline integration with molding machines, jet design systems, UV irradiation devices, etc. Realization of low-cost UV coating With almost no overspray, UV hard coatings are achieved with extremely low consumption compared to conventional UV spray production. No need for large exhaust booths, no masking required. Realization of an inline compact coating system Optimization with the original hard coat agent Dot-lon series The UV hard coat agent "Dot-lon," optimized specifically for UV jet lines, can form extensive coatings depending on the design. It flexibly responds to various applications and purposes.
Detailed information
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3D curved surface coating fixture (example) A 3D curved surface coating-compatible fixture is used for coating decorative items such as workpieces with curved surfaces. It enables three-dimensional decoration as well.
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High-speed coating Achieves hard coat film in a single shot. The original hard coat agent "Dotron" forms the best hard coat film.
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Loss cost reduction With almost no overspray, UV hard coatings are achieved with an extremely low consumption compared to conventional UV spray production.
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Inline decoration system example 1. Injection molding → 2. Cylindrical decoration → 5. Assembly 1. Injection molding → 2. Sputtering → 3. Inkjet decoration → 4. Inkjet top coating → 5. Assembly
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Jet Design - It is a high-performance inkjet coating machine with high-speed decoration capabilities. - Due to its compact design, the layout is flexible. - It enables inline integration with molding machines, jet design systems, UV irradiation devices, and more.
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Company information
Takubo Engineering has established technology in painting and is independently developing a painting system that reduces running costs and enhances profit effectiveness. We are developing solutions to meet the demands of improving quality, lowering painting costs, and increasing profits comprehensively and simultaneously. Thinking because it does not exist in the world Takubo Engineering independently thinks of systems that meet the needs of painting management because there are none available. We are also pursuing better ways of painting systems. ◎ We independently develop and sell painting-specific robots and painting systems. In addition to the hanging mobile explosion-proof line dancer, we have newly added a self-standing explosion-proof swan robot to our lineup. ◎ Main products: Explosion-proof painting robots: Line dancer, Swan Hot air drying furnace: Dry Tech Painting booth: Oil Booth Conveyor line: Dragon Line Explosion-proof paint supply system: Syringe pump system Automatic spray gun: Scotch Gun Small explosion-proof AC servo motor Hose-less robot IH drying system Clean room dedicated to painting Special ceramics paint UV painting system, drying system, and other painting systems