[Know-how and Knowledge Introduction] Deriving Optimal Machining Conditions for End Mill Cutting 1
We will introduce the end mill cutting and processing that the cutting catcher supports.
MIST Corporation, which develops and sells "Cutting Catchers," introduces know-how on end mill cutting processing. 【What is End Mill Cutting?】 End mill cutting refers to metal cutting performed using a solid tool with multiple twisted blades called an end mill. It involves rotating the tool and moving it to perform cutting operations on flat surfaces, walls, grooves, pockets, and freeform surfaces. The "Cutting Catcher" is designed to handle this end mill cutting. 【Framework for Optimizing End Mill Processing Conditions】 ■ Fundamental Analysis: Evaluating the relationship between the cutting edge and the workpiece in a two-dimensional cutting state. ■ Micro Analysis: Analyzing the planar relationship between the rotating cutting edge and the workpiece. ■ Macro Analysis: Analyzing the three-dimensional dynamic geometric relationship considering the twisting state of the end mill blade. ◎ Using the above procedures, optimal values are automatically calculated based on our unique theory. *For more details, please refer to the catalog or feel free to contact us.
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**Problems with End Mill Machining Conditions** The setting of machining conditions for end mills is mostly derived intuitively by following past data or referring to standard conditions from tool catalogs, with virtually no optimization based on theoretical frameworks or experimental analysis. In many medium-sized and small enterprises, the machining conditions themselves are often treated as a black box, and many companies have not addressed the optimization of these conditions. *For more details, please refer to the catalog or feel free to contact us.*
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For more details, please refer to the catalog or feel free to contact us.
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MIST Corporation is a company that provides support for the execution of CAD/CAM process optimization for manufacturing companies. Through various support services to maximize the use of our simulation software "Cutting Catcher," which allows for the control of optimal cutting conditions, we achieve increased tool life and reduced processing speed. Please feel free to contact us if you have any inquiries.