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MIST

addressTokyo/Chuo-ku/Ginza 7-13-6, Sagami Building 2F
phone050-5264-0763
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last updated:Apr 13, 2017
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"Diagnosis of the appropriateness of cutting conditions" *Free diagnosis for 3 companies by lottery

Free diagnosis of the appropriateness of the current cutting conditions! Ongoing lottery for up to 3 companies!

To ensure that you can safely introduce our cutting catcher, we offer a pre-introduction support service called "Diagnosis of the Appropriateness of Cutting Conditions." We provide a free diagnosis of how optimized your current cutting conditions are and how much improvement can be expected. Since we can only accept up to three companies through a lottery, please feel free to consult with us! 【Diagnosis Items】 ■ Appropriateness of current cutting conditions ■ Future improvement prospects, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Know-how and Knowledge Introduction] Deriving Optimal Machining Conditions for End Mill Cutting 2

I will introduce the cutting speed and depth of cut in the setting of processing conditions.

MIST Corporation, which develops and sells "cutting catchers," introduces know-how on end mill cutting processing. There is a parameter called "tool rotation speed" that determines the "cutting speed." Additionally, there are three parameters that determine the "cutting amount" for "one-flute cutting," which are "tool rotation speed," "feed rate," and "radial cutting." Finally, there are two parameters that determine the tool's "cutting" against the material: "axial cutting" and "radial cutting." Eliminating overlaps, the parameters that determine the cutting conditions are four: "tool rotation speed," "feed rate," "axial cutting," and "radial cutting." In other words, setting the processing conditions involves determining the values of these four parameters: "tool rotation speed," "feed rate," "axial cutting," and "radial cutting." *For more details, please refer to the catalog or feel free to contact us.

  • End Mills
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[Know-how and Knowledge Introduction] Deriving Optimal Machining Conditions for End Mill Cutting 1

We will introduce the end mill cutting and processing that the cutting catcher supports.

MIST Corporation, which develops and sells "Cutting Catchers," introduces know-how on end mill cutting processing. 【What is End Mill Cutting?】 End mill cutting refers to metal cutting performed using a solid tool with multiple twisted blades called an end mill. It involves rotating the tool and moving it to perform cutting operations on flat surfaces, walls, grooves, pockets, and freeform surfaces. The "Cutting Catcher" is designed to handle this end mill cutting. 【Framework for Optimizing End Mill Processing Conditions】 ■ Fundamental Analysis: Evaluating the relationship between the cutting edge and the workpiece in a two-dimensional cutting state. ■ Micro Analysis: Analyzing the planar relationship between the rotating cutting edge and the workpiece. ■ Macro Analysis: Analyzing the three-dimensional dynamic geometric relationship considering the twisting state of the end mill blade. ◎ Using the above procedures, optimal values are automatically calculated based on our unique theory. *For more details, please refer to the catalog or feel free to contact us.

  • End Mills
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Case study of reduction in 5-axis machining: "Direct engraving using 5-axis machining after mold hardening."

Dramatically shorten processing time! Introducing a case that achieved significant improvement in processing quality.

We would like to introduce a case study using the "Cutting Catcher" developed and sold by MIST Corporation. By machining with optimized cutting conditions provided by the Cutting Catcher, we have optimized all processing conditions from roughing, semi-finishing, to finishing (5-axis machining). This has dramatically shortened the machining time compared to the previous 3-axis machining, while also achieving significant improvements in machining quality. [Benefits of Implementation] ■ Optimization of all processing conditions ■ Dramatic reduction in machining time ■ Significant improvement in machining quality *For more details, please refer to the catalog or feel free to contact us.

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Case Study on Reducing 5-Axis Machining Time: "Direct Machining of Automotive Parts Molds Using 5-Axis Machining"

Dramatically shorten processing time! Introducing examples of significant improvements in product quality.

We would like to introduce a case study using the "Cutting Catcher" developed and sold by MIST Corporation. The area where the effectiveness of the Cutting Catcher is most pronounced is in 5-axis machining. When utilized properly, it can significantly enhance machining efficiency compared to 3-axis machining. We have dramatically shortened the machining processes that were previously done with 3-axis machining, while also achieving a substantial improvement in product quality. 【Benefits of Implementation】 ■ Utilization of 5-axis machining ■ Control of cutting points ■ Automatic calculation of optimal machining conditions ■ Dramatic reduction in machining time ■ Significant improvement in product quality *For more details, please refer to the catalog or feel free to contact us.

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Case study on reducing tool wear: "Increasing efficiency by several tens of times without causing wear."

Introducing a case that achieved a 20-fold increase in production efficiency without causing tool wear.

We would like to introduce a case study using the "Cutting Catcher" developed and sold by MIST Corporation. By utilizing the Cutting Catcher, it is possible to increase efficiency several times to several tens of times without causing tool wear. 【Benefits of Implementation】 ■ No tool wear ■ Ability to increase efficiency several times to several tens of times *For more details, please refer to the catalog or feel free to contact us.

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Significant Reduction in Processing Time Case: Rough Machining of Mold Material (S50C)

Shortening rough machining time! Introducing a case that made almost zero wear possible.

We would like to introduce a case study using the "Cutting Catcher" developed and sold by MIST Corporation. By processing with optimized cutting conditions provided by the Cutting Catcher, we performed rough machining of mold materials. Using the calculated conditions allows for machining at a feed rate close to 10,000 mm/min, which dramatically reduces processing time. 【Benefits of Implementation】 ■ Significant reduction in processing time ■ Almost zero wear *For more details, please refer to the catalog or feel free to contact us.

  • Other CAD related software
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Significant Reduction in Processing Time: "Rough Machining of Automotive Parts Molds"

80% reduction in rough machining time! Introducing a case study on significant reductions in processing time.

We would like to introduce a case study using the "Cutting Catcher" developed and sold by MIST Corporation. By optimizing the cutting conditions with "thick Z cut + thin XY cut" using the Cutting Catcher, we processed mold materials with high-speed steel tools. Using the calculated conditions, processing can be done quickly without wear even with high-speed steel tools. This has reduced tool costs compared to expensive superalloy tools. 【Benefits of Implementation】 ■ No wear on high-speed steel tools ■ Rapid processing ■ Reduction in tool costs ■ 80% reduction in processing time *For more details, please refer to the catalog or feel free to contact us.

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Making ideal cutting processing a reality! Cutting Catcher

Simulation software that dramatically improves processing efficiency.

The "Cutting Catcher" is a simulation software that theoretically derives optimal end mill cutting conditions, reduces tool wear, and dramatically improves processing efficiency. By using the Cutting Catcher as a tool, it enables both offensive and defensive applications, and can be utilized for optimizing end mill tool specifications and tool holder specifications. 【Features】 ■ Optimization simulation of processing conditions using a unique analysis method ■ Excellent cost-effectiveness ■ Easy to implement and operate *For more details, please refer to the catalog or feel free to contact us.

  • Other CAD related software
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