Casting crack repair, metal crack repair, casting prototyping 3D, cast iron crack repair, crack.
Repair metal cracks without applying heat! There’s no need to worry about using fire on-site or damaging the base material with welding heat! Feel free to consult us.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using a mechanical approach without applying any heat. Unlike welding repairs that involve thermal curing, this method does not introduce any heat, thus preventing "thermal distortion." It does not create residual stress in other areas, thereby preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us or download the catalog.
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basic information
【Lineup】 ○S Bolt →Ensures airtightness and crack removal →Thoughtfully designed screw structure achieves the pull-out strength of the base material ○T Bolt →Prevents MS reinforcement plate from pulling out and patch repairs →Unique tapered section enhances airtightness and prevents loosening ○MS Reinforcement Plate →Reinforcement and recovery of repair areas →Suppresses the force that causes cracks to spread, strongly reinforcing the base material ○MS Bolt Hole Repair Insert →Female screw part to reinforce damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ●For more details, please contact us or download the catalog.
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Applications/Examples of results
【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Achievements in Shipbuilding> - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron and Steel> - Forging press frame - Cutting machine - CRG - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die casting frame - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard
Detailed information
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The efforts of the MS method in addressing problem-solving In response to technical issues and cost-related problems in equipment maintenance, the MS method ensures stable quality through mechanical techniques and processing with jigs.
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Examples of MS method repairs (1) Combination of metal stitching and reinforcement plates (2) Installation of reinforcement plates only (3) Possible examples of corner repairs (4) Patch repairs (5) Repairs of fracture areas (6) Construction of arcs and corners
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Damaged Bolt Hole Repair Insert "MS Insert" The "MS Insert" is a female threaded part designed to repair damaged bolt holes. It utilizes a special structure on the external thread area, which is embedded into the bolt hole to restore it. It is difficult to pull out and does not put stress on the base material, making it suitable for areas that are constantly exposed to vibrations or for end applications. Compared to conventional products such as spring-type coils and self-tapping items, it improves precision and demonstrates groundbreaking effectiveness in terms of durability. More details can be downloaded below.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.