We realize our customers' "wants" with "custom-made" solutions!
Our company manufactures custom NC machine tools tailored to our customers' needs. First, we listen to what kind of machine the customer wants to create, then we create a conceptual design using 3D CAD and finalize the specifications. [Examples of requests from customers] - I want the stroke of each axis to be the desired dimensions. (I want to create a machine tailored to the workpiece) - I want to reduce costs without needing much precision or rigidity. (Cost reduction) - I want to increase the spindle speed. (Increase processing efficiency) - I want to increase the number of spindles. (Increase production efficiency with a multi-head setup) - I want to increase the number of control axes. (Reduce setup time) - I want to install additional devices. (Mist prevention) - I want to change the number of ATC tools. (Increase efficiency) - I want to add a workpiece clamping device. (Such as vacuum clamps) - I want to change the position of the operation panel and control panel. (Improve operability) - I want to collect chips. (Environmental measures) - I want to add a dedicated screen to streamline programming and setup tasks. (Dedicated system) - I want to dock with the current equipment. (Inline) We will respond to various requests. *For more details, please download the PDF or feel free to contact us.
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basic information
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Detailed information
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Custom-made long-length machine press equipped model ■ Company A's ultra-long processing machine. The workpiece length of 16M is fixed symmetrically (LR). It features a 6-axis turret as the main spindle, with a secondary spindle equipped with a saw blade and the industry's first press unit. In addition to conventional milling and drilling processes, the press unit accommodates multi-hole processing from the horizontal direction, resulting in a processing speed that is 20 times faster than before, significantly reducing the cycle time.
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Custom-made long workpiece processing machine with workpiece rotation and loader ■ Company B: This machine is equipped with a rotating vice that allows for four-sided processing of long workpieces. The vice constantly follows the movement of the spindle to ensure stable processing. Since loading and unloading are also done automatically, you can set the workpiece and process all sides with the push of a button.
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Custom-made large panel processing machine ■ Company C: A processing machine specifically designed for large insulation panels. It is equipped with a BT40 spindle, 3.7 kW, and 10,000 min-1. The machine size can exceed 10 meters, and twin-head models can also be produced. The auxiliary spindle features an original "vertical-horizontal saw unit," which demonstrates its true value during step cutting processes. Traditionally, step cutting required two processes: horizontal cutting and vertical cutting, but now it can be done in just one process.
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Custom-made medium-sized panel processing machine ■ Company D: A custom machine for processing 4X8 sheet materials. They wanted to perform cutting at arbitrary angles, so a swiveling spindle head was mounted on a gantry-type machine. By using a saw angle head, it enabled cutting at various angles.
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Custom-made super large 5-axis machining center. The swiveling table has a diameter of 3000 mm and is equipped with an adjustment function. The Z stroke is 1500 mm, and the spindle uses 11 kW. We perform machining of large workpieces at one of the largest sizes in our company. By installing jigs on the table, multiple workpieces can be set, and machining is carried out by moving the table back and forth and swiveling it.
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Company information
At Sawai Engineering Co., Ltd., we manufacture custom-made NC machines based on the concept of realizing our customers' "wants." Our standard machine lineup includes: - NC Long Material Processing Machine SWS Series - NC Gantry Model Processing Machine SWM Series - Gantry Type Processing Machine SWG Series We offer "full custom design" tailored to our customers' needs, starting from "base machine order design." Through detailed discussions, we determine the machine's stroke and rotation speed, and create conceptual drawings using 3D CAD. We produce machines based on orders after ensuring that customers have a clear understanding of the design. Please feel free to contact us with your requests.