Infinity Series for Miniaturization of Electronic Devices
Ultrasonic Servo Welding Machine Infinity Series
Ultrasonic servo welding machine that achieves stable welding. Tool-less stack replacement is also possible.
In the electronics industry, as product miniaturization progresses, high precision and reliability in component joining are required. In particular, reliable welding in limited spaces is a crucial factor that affects product performance. Traditional welding methods can face challenges such as quality variability and long cycle times. The Infinity series was developed to address these issues. 【Application Scenarios】 - Smartphones and tablets - Wearable devices - Joining of small electronic components 【Benefits of Implementation】 - Improved product quality through high-precision welding - Increased productivity due to reduced cycle times - Shortened setup time through tool-less stack exchange
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basic information
【Features】 - Achieves increased welding strength and reduced variation with a melting detection function (world patent). - Dramatically improves the stability of welding quality (process capability index) through high-precision servo pressure control. - Reduces manufacturing costs and maintains a clean environment by not using compressed air. - Enables appropriate pressure conditions tailored to the melting state of the resin with a speed profile function that allows for up to 10 speed changes during welding, resulting in stronger welds. - The adoption of the Smart Stack Quick Change System allows for stack replacement in a short time without tools. 【Our Strengths】 Dukane Japan supports various plastic welding processes, starting with ultrasonic servo welders utilizing servo control technology. With the motto "One World, One Dukane," we provide comprehensive support in countries and regions outside of Japan through our worldwide network.
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Applications/Examples of results
- Medical components - Automotive parts - Electrical/Electronic components - Consumer products - Packaging
Line up（17）
| Model number | overview |
|---|---|
| 1550.2Y.A2-X4N.2R | Infinity-X4, 15kHz/5000W, 200-240VAC, 4450N |
| 1536.2Y.A2-X4N.2R | Infinity-X4, 15kHz/3600W, 200-240VAC, 4450N |
| 2050.2Y.A2-X42.2R | Infinity-X4, 20kHz/5000W, 200-240VAC, 4450N |
| 2036.2Y.A2-X3N.2R | Infinity-X3, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X3N.2R | Infinity-X3, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X3N.2R | Infinity-X3, 20kHz/1200W, 200-240VAC, 2450N |
| 2036.2Y.A2-X2N.2S | Infinity-X2, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X2N.2S | Infinity-X2, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X2N.2S | Infinity-X2, 20kHz/1200W, 200-240VAC, 2450N |
| 2036.2Y.A2-X2N.2U | Infinity-X2, 20kHz/3600W, 200-240VAC, 2450N |
| 2026.2Y.A2-X2N.2U | Infinity-X2, 20kHz/2600W, 200-240VAC, 2450N |
| 2012.2Y.A2-X2N.2U | Infinity-X2, 20kHz/1200W, 200-240VAC, 2450N |
| 3018.2Y.A2-X1N.2R | Infinity-X1, 30kHz/1800W, 200-240VAC, 660N |
| 3012.2Y.A2-X1N.2R | Infinity-X1, 30kHz/1200W, 200-240VAC, 660N |
| 3512.2Y.A2-X1N.2R | Infinity-X1, 35kHz/1200W, 200-240VAC, 660N |
| 4012.2Y.A2-X1N.2R | Infinity-X1, 40kHz/1200W, 200-240VAC, 660N |
| 5006.2Y.A2-X1N.2R | Infinity-X1, 50kHz/600W, 200-240VAC, 660N |
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Company information
Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.
