No pump needed! Energy-saving wet dust collector "Scrubber"
There was a competition to develop new products for a bento factory, and one of the factories developed a device to actually grill meat over charcoal for a new charcoal-flavored bento. There was a problem where a large amount of smoke and sparks were generated when the meat was grilled, and the mission was to propose a device to eliminate that. To solve the problem, we used a scrubber test machine to actually suck in the smoke and confirm its effectiveness. This revealed the following issues: 1. Airflow: If the suction is too strong, the smoking effect is reduced, and the meat does not acquire the charcoal flavor. 2. Sparks: If sparks adhere to the oil in the duct, there is a possibility of causing a duct fire. 3. The scrubber body becomes hot, posing a risk of burns. We solved these problems using the following methods and confirmed their effectiveness: 1. Airflow: We adjusted the airflow to a level where smoke filled the hood of the charcoal grilling machine but did not overflow outside. The smoke did not leak outside, and the charcoal smoking effect on the meat was optimal. 2. Sparks: By passing water through the scrubber, we were able to effectively extinguish the sparks. 3. We installed a burn prevention plate at the entrance of the scrubber body. Thanks to our efforts, our scrubber was adopted.
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Benefits of Introduction - Since water is used, there is no concern about fire as it can reliably extinguish sparks from charcoal grilling machines. - The gas itself disperses and atomizes the water, so no pump is needed. Additionally, the open structure of the device makes maintenance and inspection easy. - Dust collection efficiency varies depending on the hydrophilicity of the dust, but it can remove approximately 90% or more of dust particles larger than 1 μm. - The oil and fat components contained in the exhaust gas float on the water, while highly hydrophilic odor components dissolve in the water and are discharged outside the system through overflow. For more details, please contact us or download the catalog.
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