Experience the results of improved production capacity and change point management! Introducing AirGRID improvement case studies.
At Shimadzu Precision Technology Co., Ltd., AirGRID has been introduced to visualize the operational status of processing equipment and lines. By utilizing the data collected by AirGRID, such as operational data of processing equipment in the machine processing workplace that manufactures hydraulic equipment, they have established a system that enables continuous improvement of production capacity, as well as ongoing efforts for Kaizen and waste reduction. 【Usage Examples】 ■ Sharing of Operating Rate and Availability Rate (Monthly) - Total operating hours are aggregated by equipment group, and operating and availability rates are compiled daily and monthly. ■ Equipment Reliability Evaluation (Annual) - Based on trend analysis of equipment operating hours and failure counts, the inherent availability and operating hours, which serve as measures of reliability, are calculated and used as indicators for equipment renewal planning. ■ Analysis for Improving Production Capacity - By visualizing equipment operating conditions (e.g., Gantt charts), improvement points are extracted and utilized for waste reduction in processing equipment and lines. ■ Change Point Management - The data visualizing operational status is used for investigating issues within the factory. *For more details, please refer to the PDF document or feel free to contact us.
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[Examples of Achievements] ■ Reviewed hob machining conditions for gear processing, reducing processing time by approximately 20% ■ Reviewed shaving machining conditions for gear processing, reducing processing time by approximately 16% ■ Improved the average cycle time of the gear processing through line by approximately 30% ■ Visualized non-operating hours of processing equipment and improved production capacity through considerations such as staggered work hours *For more details, please refer to the PDF document or feel free to contact us.
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【Purpose】 ■Visualizing the operating status of processing equipment and lines *For more details, please refer to the PDF document or feel free to contact us.
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Since our establishment, we contribute to society with the corporate philosophy of delivering "safety, security, and ease" to people around the world, manufacturing products such as display lights, rotating lights, vehicle equipment, and audio devices.