Machinable ceramics have relatively good machinability, making them suitable for complex shapes, fine details, and high-precision machining, as well as enabling quick delivery.
Machinable ceramics can be machined multiple times like general resins and metals, as they are not fired after cutting. However, they are harder and more brittle compared to general resins and metals, making them more prone to chipping, which results in poorer machinability and longer processing times. Our company sells ceramic processed products and processes ceramic materials supplied by customers (processing is generally outsourced). Based on the drawings provided by customers, we handle material selection, material procurement, machining, and firing, supplying parts and components for heat resistance, wear resistance, corrosion resistance, electrical insulation, and more to customers across various industries. We can also process ceramic materials supplied by customers. The features are as follows: - We handle a wide range of ceramics, allowing us to supply most materials. - Using various machines such as machining centers, NC lathes, and grinders, we can produce most shapes. - We can accommodate a wide range of production quantities, from one piece to ten thousand pieces. - We understand the characteristics of various ceramics and can select the optimal materials according to requirements.
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basic information
Fine ceramics are classified into two types: - Engineering ceramics - Machinable ceramics. Engineering ceramics are processed by cutting and then sintered, and after sintering, they can only be ground or polished, exhibiting excellent wear resistance. Machinable ceramics, on the other hand, are not sintered after cutting, allowing for repeated cutting similar to general resins and metals. However, they are harder and more brittle than general resins and metals, making them difficult to process and resulting in longer processing times. Examples of engineering ceramics include: - Alumina (Al2O3) - Silicon nitride (Si3N4) - Zirconia (ZrO2) - Silicon carbide (SiC) - Aluminum nitride (AlN, engineering type) - Mullite - Cordierite - Steatite - Porous ceramics Examples of machinable ceramics include: - Hotver - Maselite - Macor - Shapal M Soft (aluminum nitride, machinable type) - Boron nitride (BN, boron nitride) - MicaLex MM400 (MicaLex M-31)
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Delivery Time
※The delivery date may vary depending on the content and quantity, so please contact us.
Applications/Examples of results
Machinable ceramics are used as components in various manufacturing industries, including mechanical parts and electrical insulation parts. Specific examples of use include the following: - Semiconductor manufacturing equipment parts - LCD manufacturing equipment parts - Vacuum equipment parts - Medical machine parts
Detailed information
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Hotovel processed products. These are Hotovel processed products.
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Maserite processed products. This is Maserite processed products.
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Mako products. These are Mako products.
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Mycalex processed products. These are Mycalex processed products.
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Boron nitride (BN) processed products. These are boron nitride (BN) processed products.
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Company information
Our company is a manufacturer specializing in the processing of resins, ceramics, and insulation materials. We receive drawings from customers, procure materials either in-house or supplied by customers, and use machining centers, NC lathes, and other machine tools to process various resins, ceramics, and insulation materials, producing components for the manufacturing industry, such as machine parts and electrical insulation parts. The main features are as follows: 1. While we handle a wide range of resins, ceramics, and insulation materials, we particularly excel in processing materials that are difficult to work with, such as: (1) Composite materials of resin with glass fiber or carbon fiber (FRP, GFRP, CFRP) (2) Insulation and heat-resistant materials (rigid insulation boards primarily made from glass fiber, cement, mica, etc.) (3) Ceramics (4) Carbon 2. Since we deal with a wide range of resins, ceramics, and insulation materials, we can supply most materials. 3. With various machines such as machining centers, NC lathes, grinders, and gear cutting machines, we can manufacture most shapes. 4. We can accommodate production quantities ranging from one piece to 50,000 pieces. 5. We keep a stock of materials, allowing for short lead times. 6. We understand the characteristics of various resins, ceramics, and insulation materials, enabling us to select the optimal material according to requirements. 7. We can ship nationwide.