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Mineral casting / Mineral cast

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EPUMENT

last updated:Mar 01, 2019

RAMPF Group Japan
RAMPF Group Japan
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Innovative solutions for highly dynamic production technologies.

Vibration-damping machine bed materials for highly dynamic machine engineering applications and technologies Mineral casting is an engineering material with great potential. High-quality binders based on selected ores and epoxy resins create machine components with excellent properties, a wide range of design options, and tangible economic benefits. This advanced material possesses high resistance to cutting oils, coolants, and more, achieving advanced environmental protection through efficient resource-utilizing manufacturing, enabling environmentally friendly disposal and recycling. [Customer Benefits] > The latest production processes ensure consistent material properties (rigidity, strength, vibration and shock damping, etc.). > Low casting temperatures, innovative precision techniques, and bonding technologies achieve the highest accuracy, outstanding functionality, and enhanced functional integration. > Extremely high cost performance is realized through design tailored to the material and high-performance technology (reduced processing and assembly times, high production uptime, shortened delivery times).

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Mineral casting / Mineral cast

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basic information

Mineral casting (also known as mineral cast: artificial granite, polymer concrete) is an engineering material with high vibration damping properties and excellent thermal characteristics. Additionally, it allows for the incorporation of mechanical components such as guides during manufacturing, contributing to reduced production costs and shortened construction periods. - Its high vibration damping contributes to improved machining accuracy. - It has excellent thermal stability, which enhances machining accuracy and operational efficiency. - Manufactured through room temperature casting, it allows for high-precision adhesion, greatly increasing design flexibility (pre-embedding of wiring, ducts, and guide mounting seats is possible). - It is an insulating material. - It is water-resistant and has resistance to many cutting oils and coolants. - Produced ecologically using abundant materials, it enables a stable long-term supply. - It has X-ray shielding properties (in some products). [You can watch the introduction video at the following URL] https://www.youtube.com/watch?v=1LyzKSPOTIA

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Applications/Examples of results

In addition to Europe, the United States, and Asia, we are also seeing an increase in achievements domestically. - Bases and columns for various machine tools - Bases for semiconductor manufacturing equipment such as die bonders and flip chip bonders - Bases for arm robots - Cabins for X-ray inspection equipment - Bases for turbines, generators, pumps, and more

catalog(6)

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Mineral Casting / Mineral Cast Catalog

Mineral Casting / Mineral Cast Catalog

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Mineral Casting / Mineral Cast Flyer

Mineral Casting / Mineral Cast Flyer

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EPUFILL: Mineral casting filling technology for can bodies

EPUFILL: Mineral casting filling technology for can bodies

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RAMPF Group Japan Company Introduction

RAMPF Group Japan Company Introduction

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RAMPF Mineral Casting Domestic Production Press Release Material

RAMPF Mineral Casting Domestic Production Press Release Material

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DIY Mineral Casting Kit EPUSELF

DIY Mineral Casting Kit EPUSELF

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News about this product(35)

DIY Mineral Casting Kit EPUSELF Catalog Listing *English Version Only

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RAMPF's mineral casting kit "EPUSELF" is available for DIY use! Why not try mineral casting easily? ☆ It comes in a 11.24kg package, including epoxy resin (base agent + hardener) and mineral filler. ☆ The mineral filler is in a poly pail, and the resin is in a bottle. An instruction manual is also included. ☆ The material mixing ratio is set, so just mix the base agent and hardener, and then mix it with the mineral filler (if using the entire amount). ☆ The fluidity of the materials has been enhanced, so a vibrator is especially unnecessary (however, please ensure to pour it into all corners and compact it firmly). ☆ The price is a nationwide flat rate including shipping (please inquire about the selling price as it is made to order). The catalog (English version only) can be downloaded from the URL below. Of course, direct inquiries are also very welcome! https://mono.ipros.com/company/detail/2066038/catalog/

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All the insert screws and piping are included!

【Addressing the Labor Shortage‼】Introduction of RAMPF Mineral Casting's Processing-Free & Assembly-Free Technology

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**Resolving the Labor Shortage: RAMPF Mineral Casting's Helpful Technologies** Recently, the labor shortage has become a pressing issue, and it is said that maintaining and improving productivity has become a challenge for equipment manufacturers. In addressing such challenges, I would like to introduce two points where mineral casting can contribute. The keywords are "no machining" and "no assembly": 1. **No Machining** With RAMPF's unique "high-precision transfer technology," surfaces that require micron-level precision, such as guide contact surfaces, can be achieved without machining. Additionally, the precision of the manufacturing molds is excellent, and mineral casting itself has outstanding dimensional stability due to its room temperature curing, allowing for a precision of 0.1–/1000mm without any modifications. Areas that traditionally required machining, such as mounting seats for auxiliary parts like sheet metal components, can be addressed without any processing. 2. **No Assembly** As mentioned above, due to the room temperature manufacturing, insert screws (serving the role of tapped screws) and cooling pipes can be installed beforehand before pouring in the mineral casting. Using the transfer method mentioned in point 1, guides can also be affixed here, and of course, painting is possible as well. For more details, please feel free to contact us!

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Mineral Casting / Mineral Cast catalog has been updated!

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【Latest Version of the Mineral Casting / Mineral Cast Catalog!】 With the start of domestic production, we have updated and published the catalog information. If you would like to check the latest information, please feel free to download it! = Main Updates = ☆ Physical property data has been changed to the latest Japanese specifications [Important!] ☆ Added physical property data for the DIY kit EPUSELF ☆ At the beginning, we briefly introduce the RAMPF Group's overview and history The EPULIGHT listed in the previous version will be temporarily discontinued. If you would like to know about items not listed in the catalog, please do not hesitate to contact us. We look forward to hearing from you!

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Finally starting in April!! Mass production of domestic mineral casting【Tours available upon request】

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The only 'domestically produced mineral casting' mass production plant is starting operations in April! We apologize for the long wait for those who have been looking forward to this. The mineral casting mass production plant, which is currently the only one in Japan, has begun operations at the Tochigi factory of Hinode Suido Kiki Co., Ltd.! It will take a little more time until full-scale mass production begins, but preparations such as test runs of the production line are steadily progressing. We are ready to start production at any time! We are also accepting requests for tours, so please feel free to contact us via DM or other means. We look forward to hearing from you.

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Companynews list (43)

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RAMPF

RAMPF Group Japan

Machine elements and parts

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Development and Products of Reactive Resin Systems RAMPF Group Japan Co., Ltd. is the Japanese subsidiary of RAMPF Group, headquartered in Germany. RAMPF Group is one of the world's leading manufacturers in the development and production of reactive resin systems, as well as in the field of application technology for these resins, serving as a significant driving force for technological innovation. Through its latest system solutions, RAMPF Group has made substantial contributions to global technological advancement. Since its establishment in 2005, RAMPF Group Japan Co., Ltd. has been selling the following products in the Japanese market: 1) Board products for models, molds, and tools 2) Liquid epoxy resins and polyurethane resin products 3) Mineral casting (mineral cast) used for bases and frames of machine tools, etc. [The sales department is located in Shin-Yokohama and within Aichi Prefecture. For inquiries, please contact the headquarters, the person in charge of this Ipros site, or your respective sales representative.]

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