Recommended for those struggling with stubborn residues! We solve metal issues through surface treatment.
In industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include applying oils or greases, but these have issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving adhesion issues. [Published Examples] <before> ■ In urethane rubber molding, poor release properties led to frequent defects due to deformation during demolding. <after> ■ By improving release properties, the defect rate drastically decreased, and work efficiency was significantly improved. *For more details, please refer to the PDF materials or feel free to contact us.
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【Other Publication Examples (Excerpt)】 <before> ■ In silicone rubber injection molding, the release properties were poor, and a release agent was used, requiring manual air blowing for demolding. <after> ■ Demolding became possible without a release agent and without using air blowing, resulting in a 50% improvement in production efficiency. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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[Efforts Toward Environmental Measures] In recent years, global environmental regulations have been imposed on various industrial products and manufacturing processes. Regulations such as the "PRTR Law," "RoHS Directive," "PFOS," and "REACH" have increasingly constrained traditional manufacturing due to the restrictions on the use and discharge of environmentally harmful substances. The Protronics Group has not only complied with these regulations but has also proactively addressed these issues and advanced development from an early stage. We have conducted early investigations into the restrictions on the use of relevant substances in recent environmental regulations and have been engaged in research on alternatives or the elimination of such substances. As part of our environmental efforts, we have newly introduced "wastewater treatment facilities" (operational since October 2007) to not only meet discharge regulations from factories but also to aim for the discharge of as clean "water" as possible.