Introducing the possibilities of electroforming, from MEMS components to medical parts!
At GDLAB/Research Institute of Electroforming and Surface Modification Technology, we manufacture semiconductor and electronic components, contacts and contactors, mechanical parts, filters, optical circuits, pipes, springs, etc., using MEMS-related technology. As examples of prototypes, we have the "MEMS Micro Connector," which is created by master modeling through light shaping and making a replica with silicone rubber, and the "MEMS Micro Nozzle," which utilizes resist and electroforming technology for molding. Additionally, there is potential for application in medical components, where it is expected to serve as an alternative manufacturing method for opaque markers previously produced using large-diameter pipes made from platinum and tantalum through drawing processes. Previously, there was a risk of damage due to thick outer diameters, but by using electroformed products, various benefits can be achieved, such as avoiding vascular damage and reducing hemostasis time. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Application to Medical Devices】 ◎Advantages of the Developed Product - Avoidance of intravascular damage (usable for dialysis patients and almost all women) - Reduction of hemostasis time - Feasibility of radial artery catheterization - Treatment possible for patients with chronic total occlusion - Reduced risk of hemorrhagic complications *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Application Examples】 ■Contact elements: Conical bumps, pyramidal bumps ■Semiconductors and electronic components: Stacked springs, flat springs ■Mechanical components: Organic probes, micro fasteners ■Optical circuits: Optical module lenses ■Vibrators and nozzles: Micro coils, micro nozzles ■Filters: Electroformed sieves, biochips ■Medical components *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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Prototype example: MEMS Micro Connector Usage example: Micro fasteners, micro connectors
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Prototype example: MEMS Micro Nozzle Usage example: Electrodeposited nozzle for spraying fine particles with uniform particle size (medical/cosmetic applications).
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Company information
GDLAB LLC will contribute to society by inducing innovation using surface modification technologies that do not yet exist in the world. GD Coating is a heat-resistant fluorine coating characterized by four features, achieved by the fusion of composite processes that form a chemical reaction layer, resulting in strong adhesion and coating power. ■ Heat resistance ■ Thin film ■ Transparent film ■ Durability and performance exceeding fluorine Currently, it is being utilized for processing mirror finishes, precision molds, the interiors of fine tubes, and materials such as resin, rubber, and glass. Additionally, we provide high-aspect electroformed components used in semiconductor-related parts, medical device components, and micro molds. We have achieved thick electroforming of precious metals other than conventional Ni, Ni alloys, and copper using electroforming technology. We also offer ultra-functional coatings and wafer plating equipment, so please feel free to contact us.