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  6. [Example] Deburring using a dry ice blast cleaning device.

[Example] Deburring using a dry ice blast cleaning device.

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last updated:Nov 10, 2021

レゾナック・ガスプロダクツ
レゾナック・ガスプロダクツ
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Resin materials: Super engineering plastics such as PPS and PBT. Issue: Burrs occur during insert molding. Can be removed with dry ice blasting! *Case study materials available.

The "Dry Ice Blast Cleaning Device" is a shot blast device that removes dirt from objects by spraying dry ice particles using compressed air, making it an environmentally friendly cleaning system. Burrs that inevitably occur during molding. Customers molding super engineering plastics such as PPS and PBT, as well as those performing insert molding, have found manual burr removal to be a significant burden. Therefore, we introduced the dry ice cleaning device "i3 Microclean." The time required was reduced from 180 seconds to 20 seconds. The occurrence of secondary defects related to manual burr removal also significantly decreased. [Case Study] ■ Target Object: Smartphone casing approximately 140 x 70mm ■ Resin Materials: PA66, PBT, etc. ■ Removal Target: Burrs *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Deburring using a dry ice blast cleaning device.

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  • Related Link - http://www.sdk.co.jp/gaspro/products/relation/cold…
  • Special site - Product/service details - https://pr.mono.ipros.com/showa-tansan/product/

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【Before Implementation】 ■ Shot blasting (20 sec) + manual work such as cutting (160 sec) ■ Issues - The production volume is enormous, and quality is unstable - Reduction of labor hours and labor costs 【After Implementation】 ■ Dry ice cleaning device "i3 Microclean" ■ Cleaning Results - Burr removal completed in 20 sec per piece - Burrs are removed with an air blow sensation - The media cleaning process for shot blasting is no longer necessary, reducing secondary defects as well *For more details, please refer to the PDF document or feel free to contact us.

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【Other Usage Examples】 ■ Cleaning of release agents and dirt attached to various molding processing molds ■ Surface cleaning of building walls, etc. ■ Paint stripping ■ Surface roughening of resin plates, etc. ■ Cleaning of general industrial machinery ■ Cleaning of food machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Deburring using a dry ice blast cleaning device.

[Example] Deburring using a dry ice blast cleaning device.

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Dry Ice Blast Equipment Cold Jet i3 Microclean

Dry Ice Blast Equipment Cold Jet i3 Microclean

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Dry Ice Blast Equipment Xcel6

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[Notice of Additional Case Page 4] Showa Denko Gas Products

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We would like to inform you that we have added a page showcasing examples of burr removal using the "Dry Ice Blast Cleaning System." The "Dry Ice Blast Cleaning System" is a shot blasting device that removes dirt from objects by spraying particles of dry ice using compressed air, making it an environmentally friendly cleaning system. 【Before Implementation】 ■ Shot blasting (20 sec) + Manual work with cutters, etc. (160 sec) ■ Issues - The production volume is enormous, and quality is unstable - Need to reduce labor hours and personnel costs 【After Implementation】 ■ Dry ice cleaning device "i3 Microclean" ■ Cleaning Results - Burr removal completed in 20 sec per piece - Burrs are removed with the sensation of air blowing - The media cleaning process for shot blasting is no longer necessary, reducing secondary defects as well *For more details, please refer to the case page below.

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レゾナック・ガスプロダクツ

レゾナック・ガスプロダクツ

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Leave dry ice blasting to Resonac Gas Products! We have 35 years of experience as the first in Japan to handle dry ice blasting! We offer related products, including Cold Jet's dry ice blasting equipment, which has performance that overturns the common understanding of dry ice blasting.

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