We manufacture products that match our customers' requests! Equipment for welding plastic pins.
Our company manufactures equipment for welding plastic pins. This involves inserting a component (made of resin or rubber) into a main substrate (resin) where multiple pins are protruding, applying heat to the pins to melt them, and transforming them into a shape resembling a rivet head (mushroom-shaped) to secure the inserted component. Currently, we have mainly two types of methods. The first is a specification that crimp all the pins simultaneously. The machine cycle time (MCT) is relatively short, approximately 20 to 30 seconds. The second method is a specification that crimp each pin individually. This utilizes a 3-axis robot, which offers the advantage of easily accommodating a variety of products, and allows for fine adjustments in coordinates that can be easily performed by the customer (special software may be required). Additionally, both methods can be customized according to customer requirements, including safety sensors, image processing, ejection mechanisms, and component verification sensors, tailored to meet the specific needs of our clients. At KSG, we manufacture custom automatic machines tailored to the needs and applications of our customers. ★ Those interested can visit our factory to observe the automatic machines!
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[Examples of Achievements] ■ Specification for simultaneous riveting of all pins: Simultaneous riveting of about 13 pins ■ Specification for riveting one pin at a time: Approximately 10 seconds per pin (pin height 10mm, material acrylic, temperature 190℃) *For more details, please feel free to contact us.
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Company information
Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!