A technology that maximizes the features of foam rolling! It solves the problems of conventional processing.
The "Support Ring Method" is a technique that eliminates the step and flange warping under the seat surface through rolling processing. This method resolves issues faced by conventional processing, such as flange warping due to machining distortion and step differences caused by excess material. It utilizes specially designed molds (rolling dies) tailored to specific applications, achieving processing only where necessary. Additionally, it can accommodate products with long shafts. By creating blanks with groove diameters, it allows for weight reduction of materials and a decrease in material usage. 【Features】 ■ Prevention of flange warping caused by machining distortion ■ Prevention of step differences due to excess material ■ Compatibility with products having long shafts (no impact from device stroke) ■ Weight reduction of materials and reduction in material usage by creating blanks with groove diameters ■ Patent No. 5892715 *For more details, please refer to the PDF document or feel free to contact us.
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basic information
[Conventional Processing Issues] ■ Warping of the flange due to processing distortion ■ Step difference below the flange due to leftover material ■ Length limitations in processing (due to device stroke) *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Usage】 ■Products with wide grooves *For more details, please refer to the catalog or feel free to contact us.
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Company information
G-TECH Corporation primarily operates as a rolling manufacturer, specializing in form rolling and straightening. In form rolling, we can perform grooving and processing of special shapes. There is a possibility of providing services at a lower cost than cutting processes. For straightening, we ensure low cost and high quality through fully automated straightening technology. Our processing speed can reach up to 90 pieces per minute, and we can accommodate both large and small lots. Please feel free to contact us.