Would you like to see the hard-to-imagine IoT in action at an actual usage site (a screw factory)?
The IoT package system "Factory Guardian" is an IoT system developed based on a model of a screw manufacturing factory and is sold by Yamashina. In response to the customer's challenge of "Even if we talk about IoT in factories, there are no actual items, and it's hard to understand," Yamashina is holding tours of the IoT system "Factory Guardian," which is operational in its own factory. We believe that the methods for acquiring information from actual devices, wiring, communication, PC systems, and the ways to display data obtained from information will serve as a reference for the introduction of IoT in manufacturing factories. To solve such challenges... ● We are considering the introduction of an IoT system in the factory but want to see something that is actually operational. ● We want to hear firsthand accounts of the challenges before implementation and the benefits after implementation. Please feel free to consider visiting our IoT system. *For details, please refer to the PDF or contact us. *We may decline visits to "Factory Guardian" from individuals in the screw industry.
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basic information
● Sensors, etc. After consulting, we will propose solutions that fit your factory. ● System (Software) It is built on the basis of edge computing. Since information from PLCs and sensors is processed and managed within the PC, security measures can be easily implemented. Additionally, because large amounts of data are not sent to the cloud, it can be operated at appropriate communication costs. The system is produced by Japan Rad Inc., which has been active as a system integrator since 1971. ● System (Hardware) We use devices from Advantech, a manufacturer of industrial PCs. These are suitable for use in tough factory environments. ● Output Information Production quantity, production progress, operating rate, number of abnormal occurrences, operating status by equipment (andon), real-time abnormal reports, abnormal history, time-based operating status analysis, time-based non-operating factor analysis, production pitch, and the above will be displayed as needed in graphs and tables for the entire factory, each line, each equipment, by month, by day, etc.
Price information
The price varies depending on the scale of the system.
Delivery Time
※Approximately 3 to 4 months after receiving the order.
Applications/Examples of results
The packaged IoT solutions, ranging from sensors to software, for the manufacturing industry have finally begun to be launched in the market. In the future, it is expected that many implementations will be considered due to the advantages of easy adoption. Furthermore, our company, Yamashina, is engaged in the metal products business (screw manufacturing), and we will utilize this "Factory Guardian" to IoT-enable a total of 100 manufacturing machines of varying ages across two lines in our factory by April 2018. (Demonstration has been completed.)
Detailed information
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The operating status of factory equipment is displayed in color-coded format. Production planned numbers, actual production numbers, production progress, operating rates, number of abnormalities, and the status of abnormalities are all displayed in a centralized manner.
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Real-time Production Monitor It displays the current production plan numbers and actual numbers, production progress, operational status such as stopped, on hold, or in operation, and a breakdown of reasons for inactivity.
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Operational Information Analysis Operational information such as stops, standby, and operation is displayed in a time series format, such as by day. At the same time, the breakdown of non-operational status (reasons for stopping) is also displayed.
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Production Progress Analysis (Monthly) The planned production numbers and actual results will be displayed.
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Production pitch analysis It compares the production quantity per minute with the reference value and displays it in a graph.
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Company information
Established in 1917, during the dawn of mass production of screws in Japan, the company succeeded in producing the first domestic cross-recessed screws in 1949 and cooperated with the government to domesticate tapping screws in 1954. We hold data on over 200,000 types of screws and bolts, enabling us to manufacture a variety of products with high quality. Recently, we have been focusing on research and development investments, working on tapping bolts with a diameter of 6mm or more, high-strength aluminum bolts, tapping screws for thin steel plates, and tapping screws for CFRP, which will support the next generation. We are committed to challenging innovative technology development without being bound by history.