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  3. ヤマシナ
  4. Product page release! Tough IoT "Factory Guardian" that can be used in factories such as metal product manufacturing.
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  • Sep 13, 2018
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Sep 13, 2018

Product page release! Tough IoT "Factory Guardian" that can be used in factories such as metal product manufacturing.

ヤマシナ ヤマシナ
IoT specialized for factories! A tough system upgraded around industrial PCs and more. Factories have various environments such as oil smoke and vibrations. In IoT for manufacturing, performance that can continue to operate robustly under such conditions is required. The PCs used in "Factory Guardian" are manufactured by Advantech Co., Ltd., which has a proven track record as industrial PCs. Other network devices and sensors are designed and packaged with the premise of being used in factories. For manufacturing factories, we propose an IoT package from Yamashina. To solve such questions and challenges... ● In environments with vibrations and oil smoke, electronic devices are likely to fail quickly. ● We want to use proven devices even in small and medium-sized manufacturing companies. All of the above is resolved by Yamashina's "Factory Guardian." *For more details, please refer to the PDF or contact us.*
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A tough IoT "Factory Guardian" that can be used in factories such as metal product manufacturing.

IoT specialized for factories! A robust system upgraded mainly with industrial PCs.

Factories have diverse environments, such as oil smoke and vibrations. IoT for the manufacturing industry requires performance that can continue to operate robustly even under such conditions. The PCs used in "Factory Guardian" are manufactured by Advantech Co., Ltd., which has a proven track record in industrial PCs. Other network devices and sensors are designed and packaged with the assumption of being used in factories. For manufacturing factories, we offer IoT packages from Yamashina. To solve such questions and challenges: ● In environments with vibrations and oil smoke, electronic devices are likely to fail quickly. ● We want to use reliable equipment even in small and medium-sized manufacturing companies. All of the above challenges are addressed by Yamashina's "Factory Guardian." *For more details, please refer to the PDF or contact us.

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Developed based on a model of a screw manufacturing factory! IoT package system

Would you like to see the hard-to-imagine IoT in action at an actual usage site (a screw factory)?

The IoT package system "Factory Guardian" is an IoT system developed based on a model of a screw manufacturing factory and is sold by Yamashina. In response to the customer's challenge of "Even if we talk about IoT in factories, there are no actual items, and it's hard to understand," Yamashina is holding tours of the IoT system "Factory Guardian," which is operational in its own factory. We believe that the methods for acquiring information from actual devices, wiring, communication, PC systems, and the ways to display data obtained from information will serve as a reference for the introduction of IoT in manufacturing factories. To solve such challenges... ● We are considering the introduction of an IoT system in the factory but want to see something that is actually operational. ● We want to hear firsthand accounts of the challenges before implementation and the benefits after implementation. Please feel free to consider visiting our IoT system. *For details, please refer to the PDF or contact us. *We may decline visits to "Factory Guardian" from individuals in the screw industry.

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Easy to implement, achieving IoT transformation in factories! "Factory Guardian"

It's a package, so implementation is easy! No know-how or skills are required! IoT integration for factories can be realized immediately.

The IoT package system "Factory Guardian" has been developed based on a model of manufacturing factories and is already an operational IoT system. Based on this track record, we offer a complete package that includes sensors, communication systems, cloud services, and PC software. We address the challenges of IoT implementation, such as the time and effort required to consider the appropriate parts and communication for the factory, design the system, and negotiate with each of these vendors. Additionally, there is no need for personnel who are well-versed in these areas. Are you facing any of the following issues? - You don't have the time or capacity to consider the system from sensors to communication and monitoring... - There are no specialized personnel responsible for IoT... - You can't envision whether it can be used in your own factory... - You are interested in IoT but don't know how to approach it... - You want to improve quality and productivity with IoT, but don't know how to proceed and lack responsible personnel... ↓ ↓ ↓ "Factory Guardian" from Yamashina solves all of the above! *For more details, please refer to the PDF or contact us.

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Low cost and safe! IoT based on edge computing.

We won't engage in unnecessary communication! Let's keep security measures for connecting to the cloud simple!

"Factory Guardian" adopts edge computing. Information within the factory is accumulated on servers set up on the internal network as much as possible and is managed without being exposed externally. Additionally, when using the cloud, communication occurs only from a specific few devices. Therefore, compared to the method of communicating with the cloud from each device in the target factory, communication costs can be significantly reduced. This also makes implementing security measures easier. It is a low-cost and secure IoT package utilizing edge computing! To solve such challenges and questions... ● Continuously collect operational information from factory machinery using IoT, communicate data from the machines, and upload it to the cloud? ⇒ Will this incur significant communication costs from the target devices... ⇒ I'm worried about security measures when connecting to the cloud... All of the above issues are resolved by Yamashina's "Factory Guardian." *For details, please refer to the PDF or contact us.

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An IoT package for factories called "Factory Guardian" that can be implemented for around 4 million yen.

IoT for factories researched in the manufacturing industry! Constantly collecting and visualizing machine operation information! For analyzing production efficiency and reasons for downtime.

Using IoT, we want to continuously collect and visualize operational information from factory machinery to analyze production efficiency, reasons for downtime, and improve quality. However, how can we achieve this... "Factory Guardian" responds to such challenges. "Factory Guardian" is an IoT package developed through research on manufacturing factories. It offers a comprehensive proposal of necessary equipment and specifications in a package, making it easy to implement even without expertise in system construction. Since it is a packaged system, there is no need for the costs associated with custom-made solutions, allowing for very affordable implementation and significantly reducing the effort and costs of IoT adoption. Do you have any of the following challenges? - I want to easily implement IoT to improve production efficiency and quality, but I lack the know-how... - I've heard that implementing IoT incurs significant costs, making it out of reach... - I need a solution that is not just cheap but also effective for manufacturing... - I want a system that fits my factory... All of the above challenges will be solved by Yamashina's "Factory Guardian." *For more details, please refer to the PDF or contact us.

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Manufacturing IoT Solution Package "Factory Guardian"

Contributing to improved production efficiency and enhanced quality! An IoT solution specialized for manufacturing factories!

"Factory Guardian" is an IoT package developed to improve production efficiency and quality in the manufacturing industry. It allows for almost centralized management of manufacturing machines with different models and specifications through a simple mechanism. You can analyze and manage production progress, operating hours, production quantity per hour, machine-specific operating status, equipment condition, and abnormal information in easy-to-understand graphs and figures. Additionally, because it is a package, it can be easily implemented without any skills or know-how related to IoT, enabling operation at a low running cost. By transforming factories into IoT-enabled environments, it achieves improved operating rates and stable quality, contributing to cost reduction. 【Features】 ■ Easy implementation due to being a package ■ Operation at low running costs ■ Simple system configuration ■ Diverse functions *For more details, please refer to the PDF document or feel free to contact us.

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Manufacturing IoT Solution Package "Factory Guardian"

This is an IoT package specialized for the manufacturing industry. We provide a comprehensive proposal from sensors to communication and software, making it easy to implement at a low cost.

● IoT Solutions Specialized for Manufacturing Factories "Factory Guardian" is an IoT package developed to improve production efficiency and quality in the manufacturing industry. Its design is based on research conducted on manufacturing factories, allowing for immediate utilization in enhancing productivity. The PCs and devices used are from Advantech, a leading manufacturer with extensive experience in the industrial IoT field. ● Easy Implementation with a Package Even without skills or know-how related to IoT, implementation can be achieved with simple consulting, significantly reducing the effort and time required for system construction. The software is provided pre-loaded on the gateway machine. ● Simple System Configuration This system allows for almost centralized management of manufacturing machines with varying models and specifications through a straightforward mechanism. By adopting edge computing, it can simply respond to system configuration and security measures by processing information from PLCs and sensors within the PC. ● Operation with Low Running Costs In edge computing, there is no need to send large amounts of data to the cloud, allowing for operation at appropriate costs even when utilizing cloud services.

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Introduction to the operation and management screen of [Factory Guardian] and the steps to implementation.

Introducing the operation and management screens for analyzing operational status and production progress, as well as the implementation steps!

"Factory Guardian" is an IoT package developed to improve production efficiency and quality in the manufacturing industry. It serves as a portal for monitoring the overall production quantities of the factory, providing easy-to-understand screens for analyzing operational status, production progress, production pitch, and abnormality management for each line and equipment. It also offers good traceability by displaying the history of abnormalities. Additionally, based on the package, we determine the appropriate implementation steps for our customers. [Screen Examples] ■ Overall factory monitoring (portal) ■ Real-time information for lines and equipment ■ Operational status analysis / production progress analysis / production pitch analysis (daily and monthly) ■ Time series information (production numbers, operational status, non-operational status) ■ Abnormality history ■ Abnormality management screen (tracing for 30 days) *For more details, please refer to the PDF materials or feel free to contact us.

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Related catalog(3)

IoT Package System for Manufacturing Industry - Factory Guardian

IoT Package System for Manufacturing Industry - Factory Guardian

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Yamashina Co., Ltd. Company Profile

Yamashina Co., Ltd. Company Profile

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Advantech IoT Solution Conference

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[Cast Prototype] 3D Printer Molding Prototype with Cast Sand Molds

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● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

Mar 27, 2026

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Casting prototype and casting repair.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Mar 27, 2026

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Realizing strict access control with high-speed facial recognition and impersonation prevention using edge AI.

High-speed facial recognition and spoof prevention using edge AI enables strict access control management, with FaceMe Security supporting VIA Technologies' access control device "ACS-5000."

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This time, the ACS-5000 is available as a facial recognition terminal compatible with FaceMe Security's add-on feature "Face Terminal," enabling access control management that combines "advanced anti-spoofing features" with high-speed facial recognition powered by edge AI. ■ Main Features 1. Accelerated Authentication Processing FaceMe Security is optimized for the MediaTek Genio 700's NPU, achieving faster facial recognition processing and reduced CPU load compared to processing solely on the CPU. It ensures stable authentication without delays even during peak times such as clocking in and out, contributing to alleviating congestion. 2. Advanced "Anti-Spoofing" Optimized for the IR + RGB camera mounted on the ACS-5000, it can quickly detect fraudulent authentication using photos, videos, or 3D masks within 0.6 seconds, ensuring reliable identity verification. 3. Door Control Without Additional Equipment FaceMe Security can directly control the digital I/O of the ACS-5000, allowing for the construction of an access control management system without the need for additional equipment. This simplifies system configuration and reduces implementation costs.

Mar 27, 2026

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■■ Air leak tester for EV (electric vehicle) battery cases | FLZ-0630 series ■■ Reduces noise. Measurement is performed using a newly developed smoothing function and linear fitting correction function.

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This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA

Mar 27, 2026

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PFAS Regulation Countermeasures! ■■ Leak Test Equipment for Small Electronic Components|MSA-0101 series ■■ Does not use fluorinated inert fluids. PFAS-free. Offers accuracy equal to or better than liquid immersion testing.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Mar 27, 2026

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