We won't engage in unnecessary communication! Let's keep security measures for connecting to the cloud simple!
"Factory Guardian" adopts edge computing. Information within the factory is accumulated on servers set up on the internal network as much as possible and is managed without being exposed externally. Additionally, when using the cloud, communication occurs only from a specific few devices. Therefore, compared to the method of communicating with the cloud from each device in the target factory, communication costs can be significantly reduced. This also makes implementing security measures easier. It is a low-cost and secure IoT package utilizing edge computing! To solve such challenges and questions... ● Continuously collect operational information from factory machinery using IoT, communicate data from the machines, and upload it to the cloud? ⇒ Will this incur significant communication costs from the target devices... ⇒ I'm worried about security measures when connecting to the cloud... All of the above issues are resolved by Yamashina's "Factory Guardian." *For details, please refer to the PDF or contact us.
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basic information
● Sensors, etc. After consulting, we will propose solutions that fit your factory. ● System (Software) It is built on the basis of edge computing. Since it processes and manages information from PLCs and sensors within the PC, security measures can be easily implemented. Additionally, it does not transmit large amounts of data to the cloud, allowing for operation at appropriate communication costs. The system is developed by Japan Rad Co., Ltd., which has been active as a system integrator since 1971. ● System (Hardware) We use devices from Advantech, a manufacturer of industrial PCs. These are suitable for use in tough factory environments. ● Output Information Production quantity, production progress, operating rate, number of abnormal occurrences, operating status by equipment (andon), real-time abnormal reports, abnormal history, analysis of operating status by time, analysis of non-operating factors by time, production pitch, and the above will be displayed as needed in graphs and tables for the entire factory, each line, each piece of equipment, each month, each day, etc.
Price information
The price varies depending on the scale of the system.
Delivery Time
※Approximately 3 to 4 months after receiving the order.
Applications/Examples of results
The packaged IoT solutions, ranging from sensors to software, for the manufacturing industry have finally begun to be introduced to the market. In the future, many implementations are expected to be considered due to the advantages of easy adoption. Our company, Yamashina, is engaged in the metal products business (screw manufacturing), and we will utilize this "Factory Guardian" to IoT-enable a total of 100 manufacturing machines of different ages across two lines in our factory by April 2018. (Demonstration has been conducted)
Detailed information
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The operating status of factory equipment is displayed in color-coded format. Production planned numbers, production actual numbers, production progress, operating rates, number of anomalies, and the status of anomalies are all displayed in a centralized manner.
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Production Real-Time Monitor It displays the current production plan numbers and actual numbers, production progress, operational status such as stops, waiting, and operation, as well as the breakdown of reasons for inactivity.
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Operational Information Analysis Operational information such as stop, standby, and operation is displayed in a time series format by day. At the same time, the breakdown of non-operational status (reasons for stoppage) is also displayed.
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Production progress analysis (monthly) The planned production quantity and actual results will be displayed.
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Production pitch analysis It compares the production quantity per minute with the reference value and displays it in a graph.
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Company information
Established in 1917, during the dawn of mass production of screws in Japan, the company succeeded in producing the first domestic cross-recessed screws in 1949 and cooperated with the government to domesticate tapping screws in 1954. We hold data on over 200,000 types of screws and bolts, enabling us to manufacture a variety of products with high quality. Recently, we have been focusing on research and development investments, working on tapping bolts with a diameter of 6mm or more, high-strength aluminum bolts, tapping screws for thin steel plates, and tapping screws for CFRP, which will support the next generation. We are committed to challenging innovative technology development without being bound by history.