Example of production: Pickup coil using 0.04mm ultra-fine wire.
Coil winding technology - prototyping, manufacturing, design
It has been adopted for the pickup coil of a coreless straight flux record player.
High-End Audio Pickup We have manufactured a pickup coil for a coreless straight flux type record player. This coil is wound with extremely fine wire of 0.04mm, which can only be achieved with advanced winding know-how. ■ Features of our coil prototype development. We can handle the production of coils with special shapes, special wire materials, and special applications from one piece to mass production. Examples of applications: 1. Development of new products. 2. Development of sensors for next-generation automobiles. 3. Aerospace, space, and marine development. 4. Medical applications. 5. Magnetic field generation devices. 6. Magnetic canceller coils. We also have experience with special materials. (Examples) Aluminum-clad wire, litz wire, optical fiber wire, superconducting wire, etc. Our company specializes in prototypes and aims to create coils according to design specifications. Please think of it as an artistic coil that is wound by craftsmen with precise alignment. We have developed special winding machines, winding jigs, tension adjustment devices, and peripheral equipment in-house, and craftsmen carry out the winding. During the design phase, we use 3D CAD to propose products that incorporate the coils. Additionally, please feel free to consult us regarding magnetic field analysis.
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basic information
■Achieving a wide range of winding. - Miniature coils - Linear motor coils - Antenna coils - Superconducting coils - Helmholtz coils - Rogowski coils - Bobbin-wound and bobbinless coils (air-core coils), etc. ■Capable of handling from micro coils to large coils (From smaller than a grain of rice to the size of a tatami mat) - Wire diameter: φ0.025 to φ3.2mm ■Short delivery times - Abundant wire material inventory and in-house developed systems enable short delivery times ■Tightly aligned winding technology - Providing aligned wound coils with our in-house developed tension adjustment devices and winding technology ■High-precision molded coils with outer dimension accuracy managed to ±0.1 for maximum dimensions ●For other functions and details, please refer to our catalog or our company website.
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Applications/Examples of results
Since our establishment, we have a wealth of experience in development and delivery to major companies across various industries as a coil manufacturing manufacturer. 【Examples of Achievements】 Industrial equipment, consumer electronics, aerospace, semiconductor industry, EV/HEV industry, medical devices, university prototypes 【Commonly Used Industries】 Resin and plastics, ferrous/non-ferrous metals, industrial machinery, consumer electrical equipment, industrial electrical equipment, electronic components and semiconductors, automotive and transportation equipment, testing, analysis, and measurement, IT and telecommunications, contract manufacturing and processing, educational and research institutions.
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Company information
Since our establishment in 1958, we have contributed to society through the manufacturing of electronic components such as coil winding, tension adjustment devices, relays, and connectors. Our products are used everywhere in unseen areas, including aerospace, industrial equipment, and information and communication sectors. Additionally, we have added graphite sheets and LED lighting to our product lineup, and we aim to contribute to society by developing new markets and providing coil winding technology to various industries. We recognize the social mission of the manufacturing industry, and not only do we produce goods, but we are also committed to striving for technological innovation in all fields based on excellent technology and trust, working towards the development of society.