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  6. Example of production: Manufacturing of a solenoid for the repair of railway signals.

Example of production: Manufacturing of a solenoid for the repair of railway signals.

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Coil winding technology - prototyping, manufacturing, design

last updated:Jun 10, 2016

日本ユニバーサル電気
日本ユニバーサル電気
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Manufacturing of repair solenoids for railway signal devices. We disassembled the received coil, measured the number of turns, wire diameter, and resistance value, and produced an identical one.

Features of our coil prototype development. We can accommodate the production of coils with special shapes, special wire materials, and special applications starting from just one unit, so please feel free to consult with us. Our customers and applications are diverse and extensive. 1. Development of new products. 2. Development of sensors for next-generation vehicles. 3. Aerospace, space, and marine development. 4. Medical-related applications. 5. Magnetic field generation devices. 6. Magnetic canceling coils. We have experience with special materials as well. For example, aluminum-clad wire, litz wire, optical fiber wire, superconducting wire, etc. (For special wire materials, please provide your own. We have regular copper wire and thermal fusion wire in stock; please check our website for the inventory list.) Our company specializes in prototypes and aims to create coils according to design specifications. Think of it as an artwork, with artisans winding coils in a closely aligned manner. We have developed special winding machines, winding jigs, tension adjustment devices, and peripheral equipment in-house, and our artisans wind the coils. During the design phase, we use 3D CAD to propose products that incorporate the coils. Additionally, please consult us regarding magnetic field analysis.

    transformerInductor CoilContract manufacturing
キャプチャ.PNG

Example of production: Manufacturing of a solenoid for the repair of railway signals.

キャプチャ.PNG
キャプチャ.PNG
  • Related Link - http://jpuni.co.jp/

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basic information

■ Achieving a wide range of winding. - Miniature coils - Linear motor coils - Antenna coils - Superconducting coils - Helmholtz coils - Rogowski coils - Bobbin-wound and bobbin-less coils (air-core coils), etc. ■ Capable of handling from micro coils to large coils (from smaller than a grain of rice to the size of a tatami mat) - Wire diameter: φ0.025 to φ3.2mm ■ Short delivery times - Abundant wire material inventory and in-house developed systems enable short delivery times ■ Close alignment winding technology - Providing aligned wound coils with our in-house developed tension adjustment devices and winding technology ■ High-precision molded coils with outer dimension accuracy managed to ±0.1 ● For other functions and details, please refer to our catalog or our company website.

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Applications/Examples of results

Since our establishment, we have a wealth of development and delivery achievements as a coil manufacturing company for major enterprises across various industries. 【Examples of Achievements】 Industrial equipment, consumer electronics, aerospace, semiconductor industry, EV/HEV industry, medical devices, university prototypes 【Commonly Used Industries】 Resin and plastics, ferrous/non-ferrous metals, industrial machinery, consumer electrical equipment, industrial electrical equipment, electronic components and semiconductors, automotive and transportation equipment, testing, analysis, and measurement, IT and telecommunications, contract manufacturing and processing, educational and research institutions.

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Multi-type small quantity and mass production compatible coil winding technology.

Multi-type small quantity and mass production compatible coil winding technology.

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日本ユニバーサル電気

日本ユニバーサル電気

Industrial Electrical Equipment

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Since our establishment in 1958, we have contributed to society through the manufacturing of electronic components such as coil winding, tension adjustment devices, relays, and connectors. Our products are used everywhere in unseen areas, including aerospace, industrial equipment, and information and communication sectors. Additionally, we have added graphite sheets and LED lighting to our product lineup, and we aim to contribute to society by developing new markets and providing coil winding technology to various industries. We recognize the social mission of the manufacturing industry, and not only do we produce goods, but we are also committed to striving for technological innovation in all fields based on excellent technology and trust, working towards the development of society.

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