This is the 2013 compilation of the HINODE MS newsletter.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical means to address cracks in metal. Since it does not apply any heat at all, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.
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<2013 Annual Compilation> ● January Issue: Motor Base Leg ● February Issue: Aluminum Cooling Tower Blade ● March Issue: Cast Iron Pump Frame ● April Issue: Press Slide ● May Issue: Aluminum Applicator Screw Hole ● June Issue: Die Casting Machine Link Housing ● July Issue: Marine Engine Block Framework ● August Issue: Forged Frame ● September Issue: Cast Iron Frame ● October Issue: Cassette Plate Screw Hole ● November Issue: Turret Folder Screw Hole ● December Issue: Cast Iron Casing Frame *If you have any questions or need further details about the achievements, please feel free to contact us.*
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<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Equipment> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes - Intercooler - Bracket <Achievements in Steelmaking and Iron and Steel> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes - Platen die plate If you have any questions, please feel free to contact us.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.