Aluminum pipes cast within products! Introducing Satokin's aluminum alloy casting examples.
We would like to introduce a case study of aluminum alloy casting by Satokin, an expert in sand casting of aluminum and copper alloys. The "BRAKE CALIPER" is a high-performance integrated caliper of the sports type. Thanks to our uniquely developed casting technology, molten aluminum is poured into aluminum pipes of the same material and melting point set in the sand mold, achieving a close bond (fusion) without overlapping the aluminum pipes. While conventional products required machining holes for hydraulic control, this technological development has eliminated that process, enabling the manufacturing of hydraulic control components that are low-cost, high-performance, and excellent in recyclability. 【Features】 ■ Aluminum pipes are cast within the product ■ Supplied to the automotive parts manufacturing industry ■ Lot sizes: 1 to 50 units/month *For more details, please refer to the PDF document or feel free to contact us.
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【Specifications】 ■Product Name: BRAKE CALIPER ■Material: AC4CH-T6 ■Product Weight: 3.5kg ■Product Size: 250mm × 120mm × 120mm *For more details, please refer to the PDF document or feel free to contact us.
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【Industry of Supply】 ■Automotive Parts Manufacturer *For more details, please refer to the PDF document or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design and sand core design tailored to shapes and specifications, while also working daily on the development of new methods to further improve quality. We have a strong reputation for reliable quality, even for products that require high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25 mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large items, for small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)