An overwhelming inspection speed of 250 units per day and a wealth of inspection results! Suitable management of reformer tube lifespan and equipment management costs with a non-destructive testing system for all units.
<Measurement Principle> - Measurement of the outer diameter of pipes using a two-axis laser - Detection of fine cracks through eddy current testing <Features of Measurement> - The device moves up and down along the modified pipe using air drive, allowing continuous measurement from the outside, eliminating the need for internal scaffolding. - Inspections can be conducted without removing the catalyst inside the pipe. - No transmission medium such as water is required, and there is no wastewater treatment generated. - Measurements can be taken from 20mm above the furnace floor. - Up to 250 inspections can be performed in a day, and preliminary inspection results can be provided the following day. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
What is LEO-SCAN? It is a scanning system for reformer tubes developed by the Japanese company MAGNETISCHE PRUEFANLAGEN GmbH. The Idemitsu Group has introduced "LEO-SCAN" for the reformer tubes of hydrogen production equipment, conducting full inspections and remaining life management.
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It can be utilized for the lifespan management of reformer tubes in steam reformers associated with hydrogen production and ammonia production facilities. Traditionally, the lifespan of all reformer tubes, which number in the dozens or hundreds, was estimated through destructive testing by sampling. Even within the same furnace, the progression of damage in the tubes is not uniform, and there are risks associated with representative inspections through sampling. Therefore, the introduction of a scanning system for non-destructive testing of all tubes is progressing. The Idemitsu Group has implemented "LEO-SCAN" in the reforming tubes of hydrogen production facilities to conduct comprehensive inspections and manage remaining lifespan.
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By leveraging my experience as a user, I will contribute to the utilization of low-cost, high-efficiency, and clean equipment by responding to various customer needs regarding equipment. Additionally, I will fulfill our corporate social responsibility and strive to maintain and improve the natural environment.