Power distribution components (busbars) for HEV/EV vehicles' drive and generation motors.
It can be customized according to your requests.
Power distribution components for three-phase motors with busbar specifications, achieving high precision and high layout flexibility.
- By adopting a busbar design, this product can reduce the number of components and labor hours compared to a wire design, resulting in cost savings. - It can withstand high voltage and high current. - By utilizing advanced insert molding, it enables unit production and excels in dimensional accuracy, making it suitable for automated assembly processes. - Our unique mold technology and production techniques ensure reliability while enabling stable mass production. - There is a proven track record of adoption in motors for driving and generating power in HEVs (Hybrid Electric Vehicles).
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basic information
- Busbar unit for HEV/EV three-phase motors - By utilizing a unique insert molding process, it is possible to suppress deformation of the busbar and maintain stable dimensional accuracy - The resin used for the unit is PPS resin, which excels in creep resistance and heat cycle performance (UL standard V-0: t1.5) - The cross-sectional shape of the busbar can be discussed based on the operating current and voltage
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Applications/Examples of results
Power distribution for HEV/EV vehicle drive and generator motors Customizable according to customer requirements.
Detailed information
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A large bus bar unit for electric vehicles has achieved a large high-precision bus bar, contributing to the customer's assembly process, and has also realized a high-precision terminal block with a thick profile and a large number of fittings.
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It is possible to design resin with insulation reliability by applying plating only to the necessary areas and using molding technology that prevents deformation or misalignment even when subjected to resin pressure.
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Takagi Seiko Co., Ltd. has been continuously introducing cutting-edge products to the world since its establishment, while innovating in plastic molding technology. We demonstrate our long-standing creativity in all aspects related to plastics, including high-precision mold design and manufacturing, advanced molding technologies that produce high-quality products, and production systems that enable mass production in a short period. We also respond swiftly to the digitalization and globalization of the industrial sector, implementing not only 3D automatic mold design but also the latest various simulation software in our product design and development system. Additionally, we have established a network system that responds in real-time, including the expansion of production bases directly connected to our customers' overseas locations.