We shorten the debinding time of ceramics and improve quality with superheated steam at up to 1200℃!
"Are you having trouble with the debinding process?" - Want to shorten processing time - Want to reduce work steps - Want to perform heat treatment with precise temperature control - Cracking occurs With the "UPSS Superheated Steam Generation Device," you can contribute to shortening the debinding process and improving quality with superheated steam at up to 1200°C. Tokuden has made it possible to generate superheated steam from 200°C to a maximum of 1200°C with precise temperature control of ±1°C using its unique technology. Superheated steam has several times the heat transfer and drying capacity of hot air and can be used for heat treatment in low-oxygen conditions. Please feel free to contact us. Kyoto Sales Department: 075-581-5691 Kanto Branch: 045-475-5120 "What's great about UPSS!" - Generates superheated steam over 1200°C instantly from water - Only electricity and water are used - Excellent temperature control within ±1°C - Electric system without combustible materials for safety and cleanliness - Low cost with commercial frequency specifications using a unique transformer method - No boiler engineer license required for handling as it is a simple boiler
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basic information
【Specifications (UPSS W Series High-Temperature Type)】 ○ Model: UPSS-W05H / UPSS-W20H / UPSS-W60H (Compatible up to W240. *The numbers indicate steam generation capacity.) ○ Steam generation capacity: 5kg/h / 20kg/h / 60kg/h ○ Steam pressure: 0.1–0.3MPa ○ Steam temperature: 200–up to 1000℃ (There is also a maximum 700℃ type available) ○ Input power supply: Three-phase 50/60Hz 200/220V ○ Input current: 30A / 100A / 280A ○ Heating capacity: 6kW / 23kW / 69kW ○ Startup time: Approximately 20 minutes ○ Efficiency: - / 95% or more / 95% or more ○ Structural standards: Simple boiler structural standards, etc. ○ Main body dimensions UPSS-W05H: W700×D1000×H1100mm UPSS-W20H: W800×D1350×H1100mm UPSS-W60H: W1050×D1400×H1425mm ○ Approximate weight: 450kg / 650kg / 1000kg
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Applications/Examples of results
【Examples of Use】 〇 Debinding of ceramics ⇒ Improved productivity and shortened development cycle due to reduced debinding time. 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be done quickly without oxidation. ○ Cleaning of molds ⇒ Cleaning of rubber and resin adhered to the surface of molds for resin molding. High temperature in a low-oxygen environment allows for cleaning through melting or sublimation of the resin. ○ Waste reduction and carbonization treatment ○ Sterilization and disinfection treatment ⇒ Sterilization and disinfection of medical instruments, food, and food containers using high-temperature steam. ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browning effect on food. ○ Drying of powders, metals, and coatings There are many other applications as well.
Detailed information
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[Experiment] Aluminum Melting Aluminum (40mm square) was sprayed with superheated steam at 1000°C and melted in about 5 minutes. It is characterized by the ability to melt the required amount near the mold, and the low-oxygen state of the superheated steam prevents the formation of an oxide film on the surface of the melted aluminum.
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[Experiment] Carbon Fiber Recycling Cut golf shafts were subjected to 1000°C superheated steam for about 1 minute, causing the resin to sublimate and returning it to a fiber state. This recycling method is attracting attention for keeping the damage to the carbon fibers extremely low.
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[Experiment] Filter Cleaning Cleaning a strainer with resin buildup using superheated steam at 500°C, completely sublimating the resin in about one minute. Superheated steam reaches every corner of the object, making it effective for cleaning parts with very fine nozzles or complex shapes.
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[Experiment] Carbonization of Food Fresh mandarins were carbonized using superheated steam at 300°C. Since superheated steam is in a low-oxygen state, it re-resources waste into high-quality charcoal.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.