Recommended technical proposal for customers considering the measurement of effects and quality improvement in predictive maintenance and equipment management! Utilizing large-scale data and machine learning as well!
This document explains, based on our company's implementation results and experience, the necessary considerations for threshold examination, which is always a concern when conducting predictive maintenance, as well as what indicators should be used when considering and implementing predictive maintenance. Additionally, we focus on the analysis of causal relationships with quality-related issues, which we have received many inquiries about in recent years, alongside equipment maintenance. When building IoT and predictive maintenance systems, it is essential to start with a system that is around 60 or 70 points in completeness, rather than aiming for a perfect 100-point system from the beginning, and to gradually improve the system towards the desired state. This document introduces some of the essence of that approach.
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basic information
This document briefly explains the steps necessary to consider how to achieve predictive maintenance by combining the following systems we provide: - Calendar-type equipment management system: FLiPS - Reliability/Safety/Availability/Maintainability assessment tool: RWB/AWB - Machine learning tool: SPM Please note that some details have been omitted due to page constraints, but if you would like a more detailed explanation, please feel free to reach out.
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※It will vary depending on the data you have and the scope you wish to implement.
Applications/Examples of results
Achievements - Assembly manufacturing industry - Semiconductor manufacturing equipment manufacturer - Railway industry - Chemical plants - Power-related companies
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Company information
Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.