[Case Study] Key Points for Cost Reduction through the Development of Integrated Structures (1)
By unfolding into a unified shape, it is possible to reduce the labor involved in distortion correction and finishing work.
We would like to introduce points for cost reduction through shape changes in unfolding. Box-shaped sheet metal assembly parts, when divided and unfolded, result in a larger number of components, leading to increased labor for positioning, welding, and finishing, which raises costs. Additionally, this can cause significant distortion, worsening yield. Therefore, by unfolding into a unified shape that can be addressed as much as possible through bending, the scope of welding work can be minimized, reducing labor for distortion correction and finishing tasks. Moreover, the appearance quality is also improved. *If changes to the unfolding are made, confirmation from the designer is necessary. *For more details, please refer to the PDF materials or feel free to contact us.
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【Points】 - It is important to consider how to unfold into a unified shape during the development stage. - Generally, the man-hours required for welding and finishing processes are greater compared to bending processes. - Designers can achieve value analysis (VA) and value engineering (VE) by allowing suggestions for changes in unfolding methods from the processing site, taking these processing circumstances into account. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Kinuwa Industrial Co., Ltd. is a young skilled group that produces high-level sheet metal products with creativity, ingenuity, and passion. In the manufacturing of automotive sheet metal parts, textile machinery sheet metal parts, and logistics machinery sheet metal parts, we are capable of tap and laser processing using composite machines. The materials we work with include carbon steel, mild steel, stainless steel, and aluminum, among others. We process sheet thicknesses ranging from 0.1t to 6t. Additionally, we also manufacture and assemble parts for automation machinery for food factories. Through our relentless creativity and ingenuity, we meet our customers' needs in medium and thin plate sheet metal processing.